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Engine & cooling

Suzuki Aerio Engine problems by year

12 complaints filed with NHTSA about the Suzuki Aerio's engine & cooling. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Engine complaints by model year

YearEngine complaintsCrashesInjuriesRecalls
20064000
20052000
20033000
20023000

Latest Aerio engine complaints

2003 Suzuki AerioEngine & coolingFire

Started the car to warm it up, and smoke came out of dash board, making glass where speedometer is smokey and it still is. Smelt like wire burning and shut it off immediately. When checked on, a wire insulation had burnt off causing the smoke and smell. After replacing the wire coating, it was fine for a while, then coming back from a trip to augusta the speedometer number got dimmer, but I did not smell any smoke. So not sure what the defect is, just know this can't be right. *Tr

Filed Incident EngineNHTSA 10640942
2005 Suzuki AerioEngine & cooling

Tl*the contact owns a 2005 suzuki aerio. While driving approximately 65 mph, the temperature gauge began to fluctuate. Another indicator illuminated which indicated that the vehicle had overheated. The contact added water to the radiator. After adding the water, a white cloud of smoke emitted from the engine compartment. The vehicle was towed to an authorized dealer. The vehicle had not been inspected or repaired. The failure mileage was 79,042 and the current mileage was 79,142.

Filed Incident Engine and engine coolingNHTSA 10379666
2006 Suzuki AerioEngine & cooling

Tl*the contact owns a 2006 suzuki aerio. The contact took the vehicle in for an oil change; after the check engine light illuminated which the contact noticed while driving 50 mph. He took the vehicle to a mechanic who recommended that the engine area be cleaned. The vehicle was not repaired. The failure and current mileages were approximately 30,000.

Filed Incident Engine and engine coolingNHTSA 10371936
2006 Suzuki AerioEngine & cooling

About 1-1-1/2 months ago a squeal developed on the right side of the engine of our 2006 suzuki - currently at 29,000+ miles. My husband took the vehicle to the dealer who sold us the car and an examination was done. The mechanic said the serpentine belt was glazed and that it was not under warranty. He said the belt could be tightened by removing a panel. If it was the pulley that was defective it would be replaced and we could buy the belts at that time from the dealer for replacement. He indicated to my...

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husband that it would be about $155-$165 to have the belts replaced. When asked what other customers did, he said they had the belts replaced or they just "lived with" the squealing. I have frankly never had a car that has had belt issues, and clearly this has happened to other customers, so young in the mileage life of my vehicle. *Tr

Filed Incident Engine and engine coolingNHTSA 10224620
2002 Suzuki AerioEngine & coolingBody, doors & structure

Quite a few of the screws or grommets that hold the body parts onto my car have fell out. My front bumper was barely bumped and it broke one of the clips on the bumper and is now tied up with a shoe string. My a/c compressor has already had to be replaced and for some reason the cooling fans are not working properly. The structure on this car is poor. The lock to the drivers side doow just spins now, so it needs to be replace. I have already had to replace the trunks lock due to same problem. I have had to replace...

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the ignition switch also due to key not operating properly. Clips from both bumpers have fallen off for no reason. I expected more from a suzuki car. I belileve this will be my last purchase from them. *Tr

Filed Incident Engine and engine cooling · StructureNHTSA 10212483
2005 Suzuki AerioEngine & coolingFire

Tl*the contact owns a 2005 suzuki aerio. During early morning hours, the contact's vehicle caught fire and exploded. The vehicle was thrown ten feet into the air. A police report was filed. The arson investigator stated that the fire originated in the engine compartment. The contact called suzuki, but has not received a response. The current and failure mileages were 36,000.

Filed Incident Engine and engine coolingNHTSA 10211344
2006 Suzuki AerioEngine & coolingBody, doors & structure

Air intake and computer chips placed very low within 12" from the ground. The streets were flooded. The intake sucked water up into my engine and caused my car to instantly stall. If anyone had been behind me, I could have been hit. I didn't even have time to put my brakes on. *Tr

Filed Incident Engine and engine cooling · StructureNHTSA 10206253
2006 Suzuki AerioEngine & cooling

Tl*the contact owns a 2006 suzuki aerio. While driving 25 mph on a rainy day, the vehicle shut off when it drove over a puddle. The vehicle was towed to the dealer and they stated that the failure was caused by water intrusion. They further stated that the rod failed and went through the aluminum motor. Both times the rod went through the motor, the water intrusion was caused by the air brether positioned under the motor. The powertrain was unknown. The current mileage was 10,000 and failure mileage was 9,000. Updated 10/16/07 *tr

Filed Incident Engine and engine coolingNHTSA 10204055
2003 Suzuki AerioEngine & cooling

Tl*the contact owns a 2003 suzuki aerio. Over the course of a few days, the contact heard a noise coming from the engine. The noise intensified as time progressed. While driving 55 mph, the engine noise became louder and the vehicle gradually lost power and stalled. The vehicle was towed to the dealer who stated that the engine needs to be replaced. The vin and engine size were unavailable. The current and failure mileages were 73,000.

Filed Incident Engine and engine coolingNHTSA 10190366
2002 Suzuki AerioEngine & cooling

Dt*: the contact stated the heat shield bolts on the motor continually became loose. The vehicle was taken to the dealer for tightening of bolts several times.

Filed Incident Engine and engine coolingNHTSA 10154483
2003 Suzuki AerioEngine & cooling

2003 Suzuki aerio engine failed due to lack of oil.*Mr the engine failed while the consumers wife was driving, which left her without brakes. The manufacturer stated the failure was due to lack of oil, however the consumer disagreed because the consumer has all of the service records. (Lawyer on behalf of consumer). *Jb

Filed Incident Engine and engine coolingNHTSA 10119188
2002 Suzuki AerioEngine & cooling

Consumer stated that while driving and without warning oil is leaking from the engine causing a distraction to the consumer. Dealer notified. Ts

Filed Incident Engine and engine coolingNHTSA 10001638

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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