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2003-2009 · 6 model years

Chevrolet C4500 Problems by year

Owners have filed 16 complaints about the Chevrolet C4500 across 6 model years, and it has 6 recalls. The 2006 has the most complaints once its age is allowed for (6), while 2004 has far fewer than a typical year. The most reported problem area is the electrical system, followed by the engine & cooling.

Most complaints for its age20066 complaints · 3 recallsSee the 2006
Complaints
16
Recalls
6
Crashes
2
Fires
1
Injuries
0
Deaths
0

C4500 complaints by model year

Highlighted: the year with the most complaints for its age. Older vehicles have had more time to collect complaints - the Safety Index grade allows for that.

YearComplaintsRecallsCrashesFiresTop problemGrade
20090100-A
20070400-C
20066300Engine & coolingD
20052211BrakesC
20043000Electrical systemA
20035110Engine & coolingC

Most common C4500 problems

Chevrolet C4500 recalls 6

Latest C4500 complaints

2006 Chevrolet C4500Engine & cooling

Driver heard a loud pop while driving on the highway. Pulled over and saw coolant dripping from the underside of the vehicle. Opening the hood he saw the fan shroud was broken. After being towed we realized that the fan had broken and pieces had hit the shroud shredding it and sending a piece into the radiator. *Tr

Filed Incident Engine and engine coolingNHTSA 10501010
2004 Chevrolet C4500Electrical system

Truck shuts off in transit with no warning. Repaired by dealer on multiple occasions since new but continued electrical/wiring problems. *Tr

Filed Incident Electrical systemNHTSA 10488836
2004 Chevrolet C4500Electrical system

Continual wiring problems since purchase. Truck shuts down while in transit. Very dangerous. *Tr

Filed Incident Electrical systemNHTSA 10488835
2004 Chevrolet C4500Wheels & tires

Tl* the contact owns a 2004 chevrolet c4500. The contact stated that while traveling 62 mph, the front driver side wheel vibrated abnormally. The vehicle was taken to the dealer three times. The manufacturer was not contacted. The vehicle was not repaired. The failure mileage was 100 and the current mileage was 37,000.

Filed Incident WheelsNHTSA 10473894
2005 Chevrolet C4500BrakesElectrical systemFire

We lost a baby via dnc on the day before thanksgiving 2010 and the day after thanksgiving my husband went to leave work to come home and started the truck to let the engine warm and next thing he knew there was smoke coming from under the truck. It was raining so at first he assumed it was condensation burning off the exhaust. Next thing he knew the dash was on fire and we lost our truck. The body shop and insurance company deemed that the "brake relay box" had shorted out causing the fire. It took months to...

Read the full complaint

settle with the insurance company and we still didn't get a fair settlement. Because we bought the truck to celebrate our natural pregnancy after getting an opinion from a fertility doctor who said we couldn't do it naturally we bought the truck back from the insurance company and my husband still suffers mentally from the incident, mainly because the insurance company first investigated us for arson after what we had just went through 48 hours prior and second because the parts are so hard to find to rebuild the truck. *Kb

Filed Incident Service brakes, hydraulic · Electrical systemNHTSA 10441687
2003 Chevrolet C4500Fuel system

After months of hard starting the engine, thinking it was the cold weather, older glow plugs, it turned out to be not enough pressure in the fuel system. The fuel injectors are leaking diesel fuel into the crankcase. Chevy has know of this problem for some time. They want 4500.00 To replace the injectors. The oil is contaminated and can catch on fire. I do not know if there is further damage to the cylinders or pistons or other components due to driving with contaminated oil. Chevy says to bad. Roll the dice on...

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the repair or buy a new truck. Easy for them to say, it is not their hard work or money that has to pay for their defect. Chevy has changed the design of the new fuel injector,knowing the old one was faulty. Reading online for duramax engines [chevy kodiak and then some] it am finding out this is a common problem. Also reading where chevy is not standing up for what they know is a problem. After talking to the service dept at the local chevy dealer and gm headquarters, they both say this is a common problem. [[redacted]] information redacted pursuant to the freedom of information act (foia), 5 u.S.C. 552(B)(6). *Tr

Filed Incident Fuel system, gasolineNHTSA 10424221

Questions about the Chevrolet C4500

Which Chevrolet C4500 years have the most problems?

By the number of complaints owners filed with NHTSA: 2006 (6), 2003 (5), 2004 (3). Allowing for how long each has been on the road, the 2006 stands out most. Complaint counts also rise with sales, so compare years of the same model rather than different models.

Which Chevrolet C4500 years have the fewest complaints?

Among model years that have been on the road for at least three years, 2004, 2009 have the best Safety Index - the fewest complaints, crashes and recalls for their age compared with other C4500 years. Always check the exact vehicle's recalls by VIN before you buy.

What are the most common Chevrolet C4500 problems?

Across every model year, owners report problems with the electrical system (6), engine & cooling (6), brakes (2) most often.

How many recalls does the Chevrolet C4500 have?

NHTSA lists 6 recalls across all Chevrolet C4500 model years. Each year's page lists the recalls for that year; check your own vehicle by VIN at nhtsa.gov/recalls to see whether the repair has been done.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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