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1992-2027 · 35 model years

Ford E-450 Problems by year

Owners have filed 370 complaints about the Ford E-450 across 35 model years, and it has 53 recalls. The 1999 has the most complaints once its age is allowed for (73), while 1993, 2015, 2019 have far fewer than a typical year. The most reported problem area is the wheels & tires, followed by the engine & cooling.

Most complaints for its age199973 complaints · 2 recallsSee the 1999
Complaints
370
Recalls
53
Crashes
10
Fires
20
Injuries
11
Deaths
0

E-450 complaints by model year

Highlighted: the year with the most complaints for its age. Older vehicles have had more time to collect complaints - the Safety Index grade allows for that.

YearComplaintsRecallsCrashesFiresTop problemGrade
20270100-D
20262100BrakesF
20252000Transmission & drivetrainA
20245000Engine & coolingB
20233310Body, doors & structureD
202214300SteeringD
202128600SteeringF
20195000Body, doors & structureA
20185400Equipment & accessoriesC
201711200Visibility & wipersB
201617421Body, doors & structureD
20156100Transmission & drivetrainA
20145300Fuel systemB
201312200Transmission & drivetrainC
20124400Wheels & tiresB
201171001Fuel systemD
20105710AirbagsD
200921010AirbagsD
20086800Engine & coolingD
2007121122BrakesF
2006201205Engine & coolingF
200533732Engine & coolingF
20040400-B
200318502Acceleration & cruise controlD
200213301Wheels & tiresC
200116200Wheels & tiresC
200042202Wheels & tiresF
199973203Wheels & tiresF
19980200-A
19970200-A
19960200-A
19950100-A
19940100-A
19934101Acceleration & cruise controlA
19920100-A

Most common E-450 problems

Ford E-450 recalls 53

Latest E-450 complaints

2024 Ford E-450Engine & cooling

Bottom End Failure, replaced under warranty at Crain Ford In Arkansas. Invoice # FICS1338781

Filed Incident EngineNHTSA 11776241
2022 Ford E-450Engine & cooling

Unknown cause, engine failure, replaced at bob utter ford in [[redacted]]. Invoice #[redacted] information redacted pursuant to the freedom of information act (foia), 5 u.S.C. 552(B)(6)

Filed Incident EngineNHTSA 11776239
2021 Ford E-450Engine & cooling

The contact owns a 2021 Forest River Sunseeker RV built on a 2021 Ford E-450 Chassis. The contact stated that while driving approximately 45-50 MPH uphill, the vehicle made a loud banging and rapping sound and lost motive power. The check engine warning light was illuminated during the failure. The contact was able to pull over to the side of the road. The vehicle was towed to the dealer, where it was diagnosed with catastrophic engine failure caused by cylinder and lifter failures. The vehicle was repaired. The...

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contact associated the failure with Ford Customer Satisfaction Program: 24B27 - Supplement #2 (Powertrain Control Module (PCM) Software Update) and NHTSA Action Number: DP26011 (Engine). The manufacturer was notified of the failure but denied assistance. The failure mileage was 26,300.

Filed Incident EngineNHTSA 11775727
2023 Ford E-450Engine & cooling

Severe mechanical engine failure occurred while operating my 2023 Ford Super Duty equipped with the 7.3L gasoline V8 engine (Godzilla) at approximately 76,000 miles. While driving, the vehicle experienced a sudden loss of power, dropped into limp mode, and began displaying a flashing Check Engine Light alongside a violent rough idle and loud mechanical valvetrain tapping/grinding noises coming from the engine block. A professional diagnostic evaluation confirmed zero compression in Cylinder #2, caused by a...

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catastrophic lifter failure that ground down and destroyed the camshaft lobe (wiped cam). This failure path stems directly from manufacturing vulnerabilities regarding the variable-displacement oil pump and low hot-idle oil pressures, which Ford has semi-acknowledged via Customer Satisfaction Program 24B27. This is a severe safety hazard, as the sudden loss of engine power and transition into limp mode occurred without warning in active traffic, jeopardizing vehicle control and highway safety. I am filing this report to document the premature mechanical failure of a modern, meticulously maintained 2023 powertrain for the ongoing federal investigation into these 7.3L powerplants. Complete independent maintenance records using specified 5W-30 oil are available to verify this engine was never neglected.

Filed Incident EngineNHTSA 11775286
2024 Ford E-450Wheels & tires

On two separate occasions, the vehicle's left rear wheel studs have broken off clean with the hub and both rear dual wheels departed the vehicle while in motion. This issue was reported to the local FORD dealer and they reported that they do not know why this is happening. This has happened to five (5) of our other vehicles as well. I am a fleet manager for an EMS service and we have a total of ten (10) of these Ford chassis. The wheels coming off present a hazard to oncoming traffic not to mention the safety...

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of our team members and patients being transported on our ambulances. We sent the vehicle to Kilgore Ford in Kilgore, Texas and they advised they are not sure how this keeps happening. There were no warning lamps that gave the driver a warning that something was wrong until the truck started vibrating and the wheels came off. All of our vehicles, including these FORD Chassis', undergo Preventative Maintenance every 5,000 miles and we check torque on these FORD chassis' because of these continued failures. Our torque wrenches are checked annually for calibration and we utilize the FORD Diagnostic Software and FORD Torque Specification which are followed on every preventative service.

Filed Incident WheelsNHTSA 11751496
2024 Ford E-450Wheels & tires

On two separate occasions, the vehicle's left rear wheel studs have broken off clean with the hub and both rear dual wheels departed the vehicle while in motion. This issue was reported to the local FORD dealer and they reported that they do not know why this is happening. This has happened to five (5) of our other vehicles as well. I am a fleet manager for an EMS service and we have a total of ten (10) of these Ford chassis. The wheels coming off present a hazard to oncoming traffic not to mention the safety...

Read the full complaint

of our team members and patients being transported on our ambulances. We sent the vehicle to Kilgore Ford in Kilgore, Texas and they advised they are not sure how this keeps happening. There were no warning lamps that gave the driver a warning that something was wrong until the truck started vibrating and the wheels came off. All of our vehicles, including these FORD Chassis', undergo Preventative Maintenance every 5,000 miles and we check torque on these FORD chassis' because of these continued failures. Our torque wrenches are checked annually for calibration and we utilize the FORD Diagnostic Software and FORD Torque Specification which are followed on every preventative service.

Filed Incident WheelsNHTSA 11751490

Questions about the Ford E-450

Which Ford E-450 years have the most problems?

By the number of complaints owners filed with NHTSA: 1999 (73), 2000 (42), 2005 (33). Allowing for how long each has been on the road, the 1999 stands out most. Complaint counts also rise with sales, so compare years of the same model rather than different models.

Which Ford E-450 years have the fewest complaints?

Among model years that have been on the road for at least three years, 1992, 1994, 1995 have the best Safety Index - the fewest complaints, crashes and recalls for their age compared with other E-450 years. Always check the exact vehicle's recalls by VIN before you buy.

What are the most common Ford E-450 problems?

Across every model year, owners report problems with the wheels & tires (110), engine & cooling (57), brakes (55) most often.

How many recalls does the Ford E-450 have?

NHTSA lists 53 recalls across all Ford E-450 model years. Each year's page lists the recalls for that year; check your own vehicle by VIN at nhtsa.gov/recalls to see whether the repair has been done.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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