Door lock pillars could develop fatigue cracks from normal usage of door, at the point where door latch striker reinforcements are attached.
Body, doors & structure
Ford Exp Body problems by year
0 complaints filed with NHTSA about the Ford Exp's body, doors & structure. Doors, hoods and latches, frame rust, sunroofs, leaks, trim and structural failures.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data