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1993-2026 · 34 model years

Ford F-250 SD Problems by year

Owners have filed 178 complaints about the Ford F-250 SD across 34 model years, and it has 75 recalls. The 2003 has the most complaints once its age is allowed for (178). The most reported problem area is the engine & cooling, followed by the fuel system.

Most complaints for its age2003178 complaints · 6 recallsSee the 2003
Complaints
178
Recalls
75
Crashes
6
Fires
10
Injuries
5
Deaths
0

F-250 SD complaints by model year

Highlighted: the year with the most complaints for its age. Older vehicles have had more time to collect complaints - the Safety Index grade allows for that.

YearComplaintsRecallsCrashesFiresTop problemGrade
20260800-F
20250800-F
20240400-F
202301600-F
202201700-F
202101300-F
202001500-F
201901200-F
201801000-F
201701500-F
20160400-C
20150300-B
20140100-A
20130100-A
20120100-A
20110100-A
20100100-A
20090100-A
20080200-B
20070300-B
20060300-B
20050500-C
20040400-C
20031786610Engine & coolingF
20020500-C
20010400-C
20000400-C
19990500-C
19980100-A
19970200-B
19960100-A
19950100-A
19940100-A
19930100-A

Most common F-250 SD problems

Ford F-250 SD recalls 75

Electrical system: integrated trailer brake control

26V1040004,381,878 vehicles affected

Ford Motor Company (Ford) is recalling certain 2021-2026 F-150, 2022-2026 F-250 SD, F-350 SD, F-450 SD, F-550 SD, Maverick, 2024-2026 Ranger, 2023-2026 F-600 SD, 2022-2027 Lincoln Navigator, Expedition, and 2026 E-Transit vehicles. When towing a trailer, the...

Latest F-250 SD complaints

2003 Ford F-250 SDFuel system

Tl* the contact owns a 2003 ford f-250 sd. While the vehicle was parked, the contact noticed that the fuel tank was hanging down. The contact looked underneath the vehicle and saw that the fuel tank strap was fractured and the fuel gauge was damaged. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and stated that the vin was not included in a recall. The failure mileage was 49,000.

Filed Incident Fuel / propulsion systemNHTSA 11230742
2003 Ford F-250 SDFuel system

The rear fuel tank strap failed while traveling on a state highway.

Filed Incident Fuel / propulsion systemNHTSA 11150844
2003 Ford F-250 SDWheels & tires

I have american eagle - 20 " eagle alloy wheels. They are approximately 24 months old. This summer a spoke cracked all the way through on one wheel. The dealer would not warranty it and I had to purchase a replacement. This week I noticed another of the wheels cracked all the way through. I have not hit any major pot holes, curbs or anything else. My truck is not a work truck or used for mudding or off road, it is a pavement princess driven back and forth to work. I am worried there is a manufacturer defect and that the wheels are not safe.

Filed Incident WheelsNHTSA 10935359
2003 Ford F-250 SDElectrical systemFire

I have had several problems with the spark plugs blowing out of motor and breaking coil causing it too leak fuel vapors out possibly causing a fire this has happened several times. Three different certified mechanics have advised this is caused to defect in the aluminum heads from factory not having enough threads causing the spark plug to blow out. Possibly causing injury or fire. This issue needs addressed as it is a safety concern. We had a small engine fire causing slight damage to engine compartment that had to be repaired.

Filed Incident Electrical system · Unknown or otherNHTSA 10871769
2003 Ford F-250 SDAcceleration & cruise control

Tl* the contact owns a 2003 ford f-250 super duty. While attempting to use the cruise control, the vehicle speed function would not work. The contact stated that the switch became hot and failed. The vehicle was not diagnosed nor repaired. The manufacturer was not made aware of the failure. The vin was not included in nhtsa campaign number: 09v399000 (vehicle speed control). The failure mileage was 85,000.

Filed Incident Vehicle speed controlNHTSA 10825075
2003 Ford F-250 SDEngine & cooling

5.4 Liter motor blows spark plugs out of the engine, because some moron at ford designed an engine with 2 or 3 threads per plug port on aluminum heads. Ford is paying a class-action lawsuit for model years 2004 - 2008, but mine is a 2003. Thanks for the screw-job, ford.

Filed Incident EngineNHTSA 10809880

Questions about the Ford F-250 SD

Which Ford F-250 SD years have the most problems?

By the number of complaints owners filed with NHTSA: 2003 (178). Allowing for how long each has been on the road, the 2003 stands out most. Complaint counts also rise with sales, so compare years of the same model rather than different models.

Which Ford F-250 SD years have the fewest complaints?

Among model years that have been on the road for at least three years, 1993, 1994, 1995 have the best Safety Index - the fewest complaints, crashes and recalls for their age compared with other F-250 SD years. Always check the exact vehicle's recalls by VIN before you buy.

What are the most common Ford F-250 SD problems?

Across every model year, owners report problems with the engine & cooling (74), fuel system (24), transmission & drivetrain (20) most often.

How many recalls does the Ford F-250 SD have?

NHTSA lists 75 recalls across all Ford F-250 SD model years. Each year's page lists the recalls for that year; check your own vehicle by VIN at nhtsa.gov/recalls to see whether the repair has been done.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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