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Engine & cooling

Ford F-250 SD Engine problems by year

74 complaints filed with NHTSA about the Ford F-250 SD's engine & cooling. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Engine complaints by model year

YearEngine complaintsCrashesInjuriesRecalls
20190001
20180001
20170001
200374121
20020001
20010001
20000001
19990001
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19970001

Engine recalls

Latest F-250 SD engine complaints

2003 Ford F-250 SDEngine & cooling

5.4 Liter motor blows spark plugs out of the engine, because some moron at ford designed an engine with 2 or 3 threads per plug port on aluminum heads. Ford is paying a class-action lawsuit for model years 2004 - 2008, but mine is a 2003. Thanks for the screw-job, ford.

Filed Incident EngineNHTSA 10809880
2003 Ford F-250 SDEngine & cooling

A spark plug blew out while acelerating from a stop sign, this has happened 3 separate occasions. A smell of unburnt fuel was present while driving to ford dealer for repair.

Filed Incident EngineNHTSA 10726943
2003 Ford F-250 SDEngine & cooling

Tl* the contact owns a 2003 ford f-250 sd. While driving approximately 60 mph, the contact noticed smoke from the rear of the vehicle and there was a loud popping noise. The vehicle was completely surrounded by smoke resulting in a fire. The vehicle stalled. The fire was extinguished independently. The vehicle was towed to the contacts residence and was not diagnosed or repaired. The vehicle was not included in nhtsa campaign number: 07v553000 (engine and engine cooling). The manufacturer was notified of the...

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failure. The approximate failure mileage was 81,000. Updated 7/1/15*cn the consumer stated there was no fire, just excessive pressure in the crankcase causing the engine to blow oil out the glow plug. Updated 03/31/16.*Jb

Filed Incident Engine and engine coolingNHTSA 10715929
2003 Ford F-250 SDEngine & cooling

Tl* the contact owns a 2003 ford f-250 superduty. The contact was driving 40 mph when the vehicle stalled and failed to restart. The vehicle was towed to the dealer but was not repaired. The manufacturer was not made aware of the failure. The vehicle was not repaired. The failure and current mileages were 108,000.

Filed Incident Engine and engine coolingNHTSA 10425995
2003 Ford F-250 SDEngine & cooling

Tl* the contact owns a 2003 ford f250 super duty. The contact stated while driving at an unknown speed, the vehicle stalled without warning. The contact was able to restart the vehicle and the vehicle was taken to the dealer for diagnosis. The dealer advised that the right rear spark plug had blown out of the engine, causing the vehicle to stall. The vehicle was not repaired. The vin was unavailable. The failure and current mileage was 77,000.

Filed Incident Engine and engine coolingNHTSA 10378582
2003 Ford F-250 SDEngine & cooling

The turbo on the low end struggles. Egr is having problems. Truck hesitates when starting off, it is a potential problem for wrecks because the motor hesitates from take off. Turning out to be a safety hazard. *Tr

Filed Incident Engine and engine coolingNHTSA 10374885
2003 Ford F-250 SDEngine & cooling

The turbo on the low end struggles. Egr is having problems. Truck hesitates when starting off, it is a potential problem for wrecks because the motor hesitates from take off. Turning out to be a safety hazard. *Tr

Filed Incident Engine and engine coolingNHTSA 10374884
2003 Ford F-250 SDEngine & cooling

A helicoil blew the spark plug on my f-250 6months ago, ford serviced it, now 6 months later another helicoil blew, or it may be the same one, is there a recall on theses motors. *Tr

Filed Incident Engine and engine coolingNHTSA 10373692
2003 Ford F-250 SDEngine & cooling

I was at a stop sign on 12/3/2010 and when I stepped on the gas to go, I heard a extremely loud popping noise. I pulled off to the side of the road and discovered that one of my spark plugs and the coil was flopping around in my engine. I call a friend of mine who is a mechanic at a ford dealership and explained what had happened. He knew exactly what it was and which plug had blown out, without even looking at it. After getting my truck home and taking a closer look, it seems that these were the original spark...

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plugs installed at the factory. This was not a case of over torquing or not tightening. This is a case of faulty design and poor quality by a company that apparently does not care if someone is hurt or killed by there poor design. What if this had caused a accident with my kids in the car??? What if this started my vehicle on fire????? After researching this problem it seems it is quite common on ford vehicles. When is enough enough???? I am currently unemployed and am barely able to keep up with my monthly obligations. I have no idea how I am going to pay for this repair now. Please, it is time to hold ford motor company responsible for not fixing a known problem and potentially getting some one killed.

Filed Incident Engine and engine coolingNHTSA 10370048
2003 Ford F-250 SDEngine & cooling

I started to hear a ticking noise in my truck. So I t had it looked at by my mechanic. He could not tell where the noise was coming from. So about a week later I was getting ready to go to work, I started up my truck and a loud pop!!! And black smoke from underneath my hood. I shut the truck down and pop the hood and that's when I saw the mangled coil pack. So there I was [[redacted]] out of a day of work cause I had to fix this problem, which took me all day to fix. Off to pepboys I went to buy another coilpack...

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as well as all 8 spark plugs. Might aswell right? So $120.00 Later the problem was fixed until now!!! Here we go again..... Same freakin noise and its getting louder. Since I can't tell which sparkplug it is I really don't know how to fix this prob before another coilpak blows again. I really hate this engine. It has only been ^ months from the first time I fixed the or at least thought I fixed the problem. I didn't save any of the old parts. Information redacted pursuant to the freedom of information act (foia), 5 u.S.C. 552(B)(6). *Tr

Filed Incident Engine and engine coolingNHTSA 10357743
2003 Ford F-250 SDEngine & cooling

I understand that there is a technical service bulletin on the 2003 ford f 250 2w/4w drive v-10 motor. Was this motor [v10-6.8L vin s] recalled ? Was ford to repair / or replace these defective motors? The vin # on the truck is [[redacted]]. Information redacted pursuant to the freedom of information act (foia), 5 u.S.C. 552(B)(6). *Tr

Filed Incident Engine and engine coolingNHTSA 10349021
2003 Ford F-250 SDEngine & coolingFuel system

Ford 2003 f250 spark plug ejected cylinder #7 triton 5.4L occurred twice. First repair (heli-coil insert) failed. *Tr

Filed Incident Engine and engine cooling · Fuel system, gasolineNHTSA 10344986
2003 Ford F-250 SDEngine & coolingFire

While driving down the road, a spark plug blew out of the engine on my 2003 v10 triton f250 truck. It has 86,000 mi. And still has the factory spark plugs in it at the factory torque settings. The spark plug exploded out of the engine and could have potentially caught the engine on fire (i read in some cases where it did catch the engine on fire with the same incident). It caused some internal damage when blowing out of the engine, but the plug was no where to be found. I have noticed that ford has a problem, with...

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this particular vehicle and others, with the spark plugs ejecting out of the head, but has done nothing to fix the problem with their engineering defect. I noticed that the head only has three threads holding the spark plug in place and that is not enough to hold one in place with an aluminum head. The potential safety hazard with this problem is high and very severe. I feel like I need to replace all threads and spark plugs before this incident happens again and again. If one spark blew out than it is just a matter of time before another one blows out potentially catching fire and/or causing injury or death. *Tr

Filed Incident Engine and engine coolingNHTSA 10341298
2003 Ford F-250 SDEngine & cooling

My 2003 ford f 250 shot a spark plug out - mechanic looked inside and said all the threads had been ripped out and has had this issue with several other ford pickups in recent months. Obviously a problem as this is a small town and not that many ford pickups around. 2 Options to fix replace the heads or retap. *Tr

Filed Incident Engine and engine coolingNHTSA 10330804
2003 Ford F-250 SDEngine & cooling

I was driving my 2003 ford f-250 when a spark plug blew out of the cylinder head breaking the coil, and causing the truck to run on 7 cylinders. My truck has only 72340 miles on it and those are the original spark plugs from the factory.

Filed Incident Engine and engine coolingNHTSA 10321859

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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