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Engine & cooling

2003 Kia Rio Engine problems

Owners have filed 21 complaints about the 2003 Kia Rio's engine & cooling with NHTSA - 25% of all its complaints, most recently on December 22, 2015. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Complaints
21
Recalls
0
Crashes
0
Fires
0
Injuries
0
Deaths
0

Engine complaints

Seats & seat beltsEngine & coolingFuel system

Seat belts, car seat retaining hooks, ecm, and distributor are recalled. Cheyenne kia had 3 weeks before original appointment to get the parts. I delivered the car for repairs only to get a call 4 hours later that they cannot find the parts. It has now been 6 weeks since picking up my car and they cannot find the parts to do the recall repairs. All I have been able to do is leave a message with jennifer xt 45960 at 800 333 4542 case # k3094095 kia customer care to find out when I can safely put my kids in the backseat of the car.

Filed Incident Seat belts · Engine · Fuel / propulsion systemNHTSA 10811811
Engine & coolingElectrical systemLightsWheels & tires

I bought my 03 kia rio in 04 and within a mo. Have had problems ever since. I took it to the dealership every month for the first 2yrs when it was still in warranty. There was always something constantly wrong or breaking. The tail pipe rattled extremely loud to the point of slightly shaking the car, randomly when I would came to a stop. It was so loud that people in other cars could hear it and stare. Of course the repair shops could never find the problem. I finally gave up ever having it fixed. I've paid 7...

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times to have the auto windows fixed but finally gave up because they would only work about two days before braking again. The car always had issues accelerating and would stain making noises shake a bit then after 10 seconds make a pop pop noise and finally start moving faster. Which again could never be fixed. The car also had horrible suspension. Every little pump made the car bounce and squeak loudly. Also could never be fixed. I think I've spent more time in the shop having the car repaired then I actually did driving it. Every time I blinked something else was broken I replaced almost ever piece of the car; battery twice, all four tires twice, head lights, etc those are just the small things I've also had the car completely brake down about 6 times with major repairs. Now my car is completely dead 4/17/11 the timing belt snapped and destroyed the engine so I have to buy a new engine and timing belt all which cost more then the car itself the car only has 80,000 miles on it so that tells you how much I actually got to drive it in the last 8yrs. I made sure to constantly keep up on maintenance as well. I will never buy a kia again its a weight of my shoulders to get rid of such a piece of [[redacted]]. Kias are made with such cheap materials and made so poorly that everything on them brakes and falls off. Please anyone reading this don't buy a kia you will regret it. I just want to save someone else from a nightmare. Information redacted pursuant to the freedom of information act (foia), 5 u.S.C. 552(B)(6). *Tr

Filed Incident Engine and engine cooling · Electrical system · Exterior lighting · TiresNHTSA 10402359
Engine & cooling

While driving down the road with my two year old in the car, the engine seized up and stalled. The car currently wont start and had to be towed to the repair shop. However, we just had all of the routine maintenance to the car less then 300 miles prior to the engine seizing. The check engine light never came on. As of today, they don't know what the problem is except that the engine seized. There was no prior incidents with the car and it was always serviced on time. *Tr

Filed Incident Engine and engine coolingNHTSA 10264775
Engine & cooling

Timing belt broke at 72000 miles without warning. Kia says change at 60000 miles in ky, but warranty in ca allow for 105000 mile change. Kia refused to honor warranty. Stranded for 45 minutes. Had to pay diagnostic testing at kia dealer. *Tr

Filed Incident Engine and engine coolingNHTSA 10245348
BrakesEngine & coolingTransmission & drivetrainElectrical systemLights

2003 Kia rio with defective engine. Customer states that the dealership told her that a new engine was put in the car in june 07 but it continues to smoke, overheat and cut off**cc the consumer was told the head gasket needed to be replaced. The tail lights were inoperative. The dealer replaced the bulbs. The lights inside the vehicle were inoperative. They replaced the main wiring harness. The consumer had to place the gear into neutral, in order to start the vehicle. The dealer adjusted the transmission range switch. *Jb the consumer stated that her vehicle is at the dealership yet again being fixed. Updated 08/23/07. *Tr

Filed Incident Service brakes, hydraulic · Engine and engine cooling · Power train · Electrical system · Exterior lightingNHTSA 10199220
Engine & cooling

While driving on the highway at approximately 60 mph, the car lost total power without warning. The driver was able to steer and control the car and coasted to the side of the road. Several cars had to swerve out of the way as they were going the speed limit but the car concerned was going significantly slower. Upon inspection, the timing belt sprocket was hanging outside of the plastic cover which was burning from melted plastic. The car is within the limits of the warranty and we are awaiting a final diagnosis from the dealer and coverage determination from the manufacturer. *Jb

Filed Incident Engine and engine coolingNHTSA 10162472
Engine & cooling

Dt*: the contact stated while attempting to turn a corner at 10 mph the timing belt broke. The vehicle was towed to an independent repair shop where it was determined as being the timing belt rendering the engine inoperable. No repairs have been made.

Filed Incident Engine and engine coolingNHTSA 10150897
Engine & cooling

While driving up a hill, the vehicle temporally lost power. The dealership was notified, but did not resolve the problem. *Ak

Filed Incident Engine and engine coolingNHTSA 10091568
Engine & cooling

Consumer noticed that the engine light appeared on the dashboard and remained on. Consumer drove vehicle to dealer for inspection, and mechanic replaced the sensor inside the vehicle. *Ak

Filed Incident Engine and engine coolingNHTSA 10091734
Engine & coolingTransmission & drivetrainElectrical system

When it rains the vehicle fails to start. Also, the catalytic convertor is giving out a rotten egg odor that comes through the air vents. Dealership was not willing to service the vehicle. They were only saying it takes a year before the smell goes away. *Ak *nm

Filed Incident Engine and engine cooling · Power train · Electrical systemNHTSA 10081669
Engine & cooling

While driving 70 mph vehicle decelerated to 30 mph. No impact reported. *Ak

Filed Incident Engine and engine coolingNHTSA 10081915
Engine & cooling

1/10/04 Saturday. Around 10:30 am hope calls and says the motor has blown on the kia. I called kia's roadside assistance. Hope meanwhile had to walk two miles in 40 degree below zero wind chill to the nearest exit and call me. 1/12/04 Monday I called bortz and talked to dean the service manager. He told me I have a piston rod in the oil pan and the motor will need to be replaced. He also said there is no oil in the engine. He that I had no proof of oil changes. I told him I had receipts for oil dating back...

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to july 2003 . He told me that didn't prove oil changes and voided the warranty. I called kia and asked to talk to the kia factory rep but was told that I had to go through the dealer and she wouldn't even talk to me if I couldn't prove my oil changes. I was told that a new motor would cost me $4400 so I elected to get a used one with 5000 miles on it for $1800. I asked for some of the oil and all related parts at that time. 1/14/04 Wednesday when I called dean at kia, I was told that it would be two (2) to six (6) weeks before we could get the kia back. We got the kia back on 1/30/04. Kia and transmission problems on thursday 2/5/03 the kia started to miss shifts and run rough. On my way to my dads the check engine light came on then went out about 1/10/04 saturday. Around 10:30 am hope calls and says the motor has blown on the kia. I called kia's roadside assistance. Hope meanwhile had to walk two miles in 40 degree below zero wind chill to the nearest exit and call me. 1/12/04 Monday I called bortz and talked to dean the service manager. He told me I have a piston rod in the oil pan and the motor will need to be replaced. He also said there is no oil in the engine. He that I had no proof of oil changes. I told him I had receipts for oil dating back to july 2003 . He told me that didn't prove oil changes and voided the warranty. I called kia and asked to talk to the kia factory rep but was told that I had to go through the dealer and she wouldn't even talk to me if I couldn't prove my oil changes. I was told that a new motor would cost me $4400 so I elected to get a used one with 5000 miles on it for $1800. I asked for som

Filed Incident Engine and engine coolingNHTSA 10078990
Engine & cooling

While driving vehicle stalled. Driver tried to restart the vehicle, and the engine light appeared on the dashboard and remained on until the vehicle was turned off. Consumer was able to drive the vehicle to the dealer for inspection, and mechanic determined that sensor needed to be replaced. *Ak

Filed Incident Engine and engine coolingNHTSA 10059637
Engine & coolingTransmission & drivetrain

In june I was having a over heating problem. If I went up a hill the car would heat up to the peg. It needed a new thermostat. The engine blew up & I had to have a new one. Now their is something wrong with the transmission, so kia has sent for a new transmission. I'm afraid to go anywhere for fear that something else will happen to it. I'm alone, therefore I needed something I can rely on.

Filed Incident Engine and engine cooling · Power trainNHTSA 10070790
BrakesEngine & cooling

In april 2003 I bought a 2003 kia rio cinco for my family. When I try to start it in the morning it will not start. It takes about six to ten tries to get it started. Then it runs bad for miles. It also runs very hot and it seems the more I drive it the less preformance I been geting. My brakes are also bad when I first drive it after it sits for hours. Kia told me that it all has to do with the reformuladed gas we use in milwaukee and chicago. After months of people at kia not calling me back and tring to resoulve this with kia I am interested in a class astion law suit.

Filed Incident Service brakes, hydraulic · Engine and engine cooling · Unknown or otherNHTSA 10069745
BrakesEngine & cooling

The car cuts off while driving the car has a hard start, it takes at least 3 tries for it to stay on the brakes squeak loud when coming to a stop

Filed Incident Service brakes, hydraulic · Engine and engine coolingNHTSA 10069182
Engine & coolingEquipment & accessories

The consumer took the vehicle to dealership to check for a strong odor inside of the vehicle. The fumes/odors became very heavy when driving which caused the driver to become ill. The consumer was informed by the mechanic that the odor the driver was smelling was called kosmoline and would eventually disappear. *Ak there was a nauseating smell of burning rubber or plastic from the time of purchase. The consumer was allergic to the smell after breathing the melting kosmoline and or undercarriage for over 3k...

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miles. The smell had come from the vents as well when the vehicle was stopped. The vehicle experienced a hard start from a cold start the dealer was unable to duplicate the problem. *Sc *jb

Filed Incident Engine and engine cooling · EquipmentNHTSA 10044554
Engine & cooling

While driving , the engine light illuminated and the brake pedal went to the floor. The consumer took the vehicle to the dealer who stated that the engine coils burned out. *Ak engine problems with o-ring leaking gas into the air vents. *La *jb

Filed Engine and engine coolingNHTSA 10038549
SuspensionEngine & cooling

While driving 35 mph steering wheel would pull to the right, and a loud noise would be coming from the steering wheel. Also, vehicle would stall for no reason while driving. Driver would maintain control and pull to the side of road. Had vehicle towed to dealership, and mechanic could mot determine the cause of either problem.*Ak

Filed Incident Suspension · Engine and engine coolingNHTSA 10042532
Engine & coolingTransmission & drivetrain

While driving vehicle would run hot. Dealer has replaced the engine once, and replaced automatic transmission twice. However, problem continued. Dealer had not found a solution for the problem. *Ak

Filed Engine and engine cooling · Power trainNHTSA 10042018
Engine & cooling

In cold weather the vehicle was very difficult to start. Anytime the vehicle was left to warm up it would stall out. The vehicle has not been to the dealer. *Nlm

Filed Incident Engine and engine coolingNHTSA 10040583

Kia Rio engine complaints by year

Rio engine problems, every year

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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