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Vehicle safety record

2016 New Flyer XE40 Problems, complaints & recalls

No owner complaints about the 2016 New Flyer XE40 have been filed with NHTSA. It is covered by 4 recalls, the latest in October 2026 for the hazard flashing warning lights.

NHTSA data checked

BFewer problems than a typical XE40 year, for its age

Complaints
0
Recalls
4
Crashes
0
Fires
0
Injuries
0
Deaths
0

2016 New Flyer XE40 recalls 4

Recall repairs are free. Your dealer fixes them whether or not you bought the car there - check your VIN at nhtsa.gov/recalls to see if yours is done. What to do

Exterior lighting: hazard flashing warning lights

26V644000693 vehicles affected

The problem
New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2027 buses. Please see the complete list of models above. The instrument panel indicator light may not illuminate when the hazard warning lights are on and the master run switch is in the 'Off' position. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."
The risk
Without the illuminated reminder, the driver may fail to turn off the exterior lights when no longer needed. Hazard warning lights that remain activated unintentionally can confuse other drivers, increasing the risk of a crash.
The fix
New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed November 20, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

Electronic stability control (ESC)

25V8980006,673 vehicles affected

The problem
New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."
The risk
An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
The fix
New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

Steering: column

22V943000746 vehicles affected

The problem
New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.
The risk
A loose steering shaft can cause a loss of steering, increasing the risk of a crash.
The fix
Dealers will replace the steering column and shaft components, free of charge. Owner notification letters were mailed on February 1, 2023. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-035.

Electrical system: inverter

21V244000227 vehicles affected

The problem
New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2021 XE40, 2019-2021 XE35, 2018-2021 XE60, 2016-2019 XHE40, and 2015 XHE60 vehicles. Firmware errors in the inverters may cause the electric drive system to shutdown.
The risk
A sudden loss of power increases the risk of a crash.
The fix
New Flyer will notify owners, and dealers will update firmware software, free of charge. The recall began on April 19, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-005.

What owners say

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No complaints about the 2016 New Flyer XE40 yet

No owner has filed a complaint about this vehicle with NHTSA. If yours has a problem, share it here and report it to NHTSA.

New Flyer XE40: every year compared

YearComplaintsRecallsCrashesFiresTop problemGrade
20200500-C
20190500-C
20180500-B
20170500-B
20160400-B
20150400-B
20140400-B
20130900-C
All XE40 years

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Questions about the 2016 New Flyer XE40

Does the 2016 New Flyer XE40 have any recalls?

Yes - NHTSA lists 4 recalls for the 2016 New Flyer XE40: hazard flashing warning lights (October 2026); electronic stability control (ESC) (December 2025); column (December 2022); inverter (April 2021). Recall repairs are free at any authorized dealer. Enter your VIN at nhtsa.gov/recalls to see whether yours has been fixed.

How many complaints has the 2016 New Flyer XE40 had?

None have been filed with NHTSA so far.

Is the 2016 New Flyer XE40 a reliable vehicle?

Its Safety Index is 74 out of 100 (grade B: fewer problems than a typical New Flyer XE40 year, for its age). The index weighs complaints, crashes, fires, injuries, deaths and recalls against how long the vehicle has been on the road, compared with the same model's other years. It is not a measure of every repair - read the complaints and owner experiences, and have any used vehicle inspected before you buy.

What should I do if my 2016 New Flyer XE40 has a problem?

If it is a safety problem, stop driving it if it is unsafe and contact your dealer. Report it to NHTSA at nhtsa.gov/report-a-safety-problem - enough reports start investigations and recalls - and share your experience here so other owners know what to look for.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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