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Engine & cooling

2005 Orion Vii Engine problems

No owner has filed a complaint about the 2005 Orion Vii's engine & cooling with NHTSA. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Complaints
0
Recalls
5
Crashes
0
Fires
0
Injuries
0
Deaths
0

Engine recalls for the 2005 Orion Vii

Engine and engine cooling: turbo / supercharger

12V447000187 vehicles affected

The problem
Daimler Buses North America (DBNA) is recalling certain model year 2004-2008 Orion V and model year 2005-2006 Orion VII transit buses equipped with John Deere Compressed Natural Gas (CNG) turbocharged engines. The turbine or compressor wheel may fail, resulting in subsequent damage to the engine and/or an oil leak.
The risk
Failure of the turbine or compressor wheel may result in smoke, fire, and stalling, increasing the risk of a crash.
The fix
DBNA will notify owners. The remedy for this issue is still under development. The safety recall began on September 28, 2012. Owners may contact Daimler Buses North America at 1-800-882-8054.

Engine and engine cooling: diesel

08V480000175 vehicles affected

The problem
Daimler buses is recalling 175 my 2004-2008 orion v and vii buses equipped with a cummins isl diesel engines. Due to various alternator cable routing configurations, it may be possible for the cable to rub on engine components.
The risk
When the cable rubbing is not detected during regular maintenance inspections, the insulation can rub to expose the electrified cable. Arcing can cause a fire to occur.
The fix
Daimler buses will reroute the alternator cable to ensure that the cable does not contact engine components. The recall is expected to begin on or before january 2009. Owners may contact daimler buses at 1-800-716-7466.

Engine and engine cooling: exhaust system

07V32600096 vehicles affected

The problem
On certain transit buses built with cummins isl engines, the exhaust elbow was incorrectly assembled and welded during production. The upper flange has a butt type weld instead of a fillet type weld.
The risk
An exhaust system that is not maintained to ensure that there are no leaking sections can cause heat damage to surrounding components increasing the risk of a fire.
The fix
Owners will be reimbursed for the replacement of the exhaust elbow. The recall began during september 2007. Owners may contact orion at 1-800-716-7466.

Engine and engine cooling: hoses / lines / piping / fittings

07V31000034 vehicles affected

The problem
On certain transit buses equipped with configuration fc510 high pressure fan motor hoses, the wrong hose specification was selected.
The risk
The hydraulic cooling fan pressure hose may exhibit an oil leak. Oil leak in the presence of an ignition source, could result in a fire.
The fix
Daimlerchrysler/orion bus has replaced the hoses on all vehicles involved in this recall.

Engine

06E028000433 vehicles affected

The problem
Certain my 2000-2005 detroit diesel series 50g engines manufactured between october 2, 2002, and march 22, 2005, equipped on certain 2002-2004 orion v and 2002-2005 orion vii transit buses. Higher than expected temperatures will allow the low pressure natural gas regulator gasket to leak coolant and drip onto the terminals of the battery charging alternator.
The risk
This can result in a short in the electrical circuit and the potential for an engine compartment fire.
The fix
Detroit diesel will notify owners and repair the engines by replacing the low pressure regulator gasket with an improved gasket free of charge. The recall began on april 7, 2006. Owners may contact detroit diesel at 313-592-3708.

Engine complaints

No complaints about this area yet.

Orion Vii engine complaints by year

Vii engine problems, every year

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