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Engine & cooling

2022 Ram 2500 Mega Cab Engine problems

Owners have filed 35 complaints about the 2022 Ram 2500 Mega Cab's engine & cooling with NHTSA - 19% of all its complaints, most recently on September 21, 2026. They describe 0 crashes, 3 fires and 0 injuries. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Complaints
35
Recalls
0
Crashes
0
Fires
3
Injuries
0
Deaths
0

Engine complaints

Acceleration & cruise controlEngine & coolingFuel system

The DPF system failed prematurely at 68k. My truck as working fine with zero problems until I took it in for the Y43 safety recall July 2025. the dealership performed the software update without verifying if parts were in stock first. They took the part (dpf module) off a used truck from the lot and installed it on mine without asking me first. They told me they would call me when the parts became available. They never called so I took it in for a battery issue were the batteries were overheating and dying. I asked...

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that they replace the used part and look into the fried battery issue. Knowing how this dealership operates I went ahead and marked the old part with nail polish. when I was called to pick up my truck I met with the GM and he assured me everything was taken care of and the new DPF Module was replaced. I got under my truck and the used part as still there. The GMs face went pale and couldn't believe that they had lied. He asked that I leave it so he could make things right. They replaced the DPF module and the batteries. I met with the service manager and he took full responsibility for the lies and theft. ( I have the conversation recorded). I went back a few days later to ask why my truck kept doing Regens like every 3 days and they informed me it was normal. fast forward to July 2006 same issues batteries fried and died then the DPF notification came up saying "DEF Filter Full Power Reduced See Dealer". I take it back to the same dealership and they informed me my DPF filter is full and I must pay 3800 out of pocket because the recall didn't cover it and neither does the extended warranty. I asked them how is it possible for my DPF filter to be full if all the REGENS are performed and the message will NOT clear until the region is complete. my filter never showed it was getting full and it never surpassed the 40 percent full and its impossible for it to be full from one day to the other. I took it to another dodge and stellantis refused to fix it.

Filed Incident Vehicle speed control · Engine · Fuel / propulsion systemNHTSA 11765850
Engine & cooling

Lifter failure occurred on dangerous interstate interchange complete loss of power while towing a 14k pound mobile restroom bumper pull trailer in 6 lanes merging traffic from center lane 45 mph exit onto 60 mph interstate speeds [redacted] going onto [redacted]/[[redacted]] my scanner said dpf plugged stellantis mechanic claims lifter failure problem is complete loss of power happened in a dangerous area and waiting for a tow while hooked to a trailer was also dangerous due to high traffic area INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Incident EngineNHTSA 11747488
Engine & cooling

The contact owns a 2022 Ram 2500. The contact received notification of NHTSA Campaign Number: 25V720000 (Engine and Engine Cooling); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue and confirmed that parts were not yet available. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

Filed Incident Engine and engine coolingNHTSA 11744944
Engine & coolingFuel system

The vehicle has experienced repeated failures related to the diesel emissions system despite multiple repair attempts. The primary symptom is an illuminated check engine light accompanied by diagnostic trouble code P2459 (Diesel Particulate Filter Regeneration Frequency). The vehicle frequently enters regeneration cycles and continues to exhibit the same symptoms after major emissions system repairs. The emissions system components, including the Diesel Particulate Filter (DPF) and related DEF system components,...

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were previously replaced by an authorized dealer. Following those repairs, the same warning light and fault code returned. The vehicle was subsequently inspected by another authorized dealer, which was unable to identify a definitive cause of the recurring condition. The check engine light was cleared, but it returned less than a week later with the same symptoms. The failure creates a safety concern because the vehicle may enter reduced-power or limp-home operating modes without warning, potentially limiting acceleration and the ability to maintain traffic speed. This is especially concerning when merging onto highways, crossing intersections, towing loads, or operating in heavy traffic. The recurring nature of the failure has reduced confidence in the reliability and safe operation of the vehicle. The condition has been reproduced multiple times and has been documented by authorized service facilities. Warning lamps and fault codes have repeatedly reappeared following repairs. The vehicle and emissions system components remain available for inspection upon request.

Filed Incident Engine · Fuel / propulsion systemNHTSA 11743315
Electrical systemEngine & coolingFire

My truck was started in the morning and as it sat idle in the driveway I started attaching my trailer. By the time I got the trailer attached(20 seconds) there was smoke pouring out from under the hood. I immediately turned off the truck popped the hood and it was engulfed in flames. I was able to put out the fire with the garden hose. No check engine lights, no warning lights on dash, and I had just got it back from the dealership 2 days earlier and it passed a safety inspection before I picked it up. Im not sure what component failed but whatever did caused a fire

Filed Incident Electrical system · Unknown or other · EngineNHTSA 11733784
Transmission & drivetrainEngine & cooling

I am reporting a recurring safety defect involving hydraulic lifter failure in Ram trucks equipped with the Cummins diesel engine (model years 2019-2024). This issue is widely acknowledged by Stellantis and multiple dealers. It typically begins with a knocking sound and has been documented in many cases to progress to complete engine failure. My vehicle has fewer than 20,000 miles. The lifters were already replaced once, which required the cab to be removed. Within less than 400 miles of that repair, the knocking...

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sound has returned. I brought the truck to a second dealer, who confirmed the problem and informed me that Stellantis has an active STAR case acknowledging the defect. They stated there is currently no known permanent fix. This defect presents a serious safety concern. Sudden engine failure while driving, especially under load or at highway speeds, could lead to loss of power, loss of steering/braking assist, and potential accidents. In my situation, I frequently travel with family members who have medical conditions, and being stranded in hazardous or remote conditions poses significant risk. At this point, my vehicle is not reliable or safe to operate. I am requesting NHTSA investigate the hydraulic lifter defect in 2019-2024 Ram Cummins trucks due to the safety implications and the lack of an available permanent repair.

Filed Incident Power train · EngineNHTSA 11702823
Electrical systemEngine & coolingFire

We are the subrogees of State Farm mutual Insurance. We are reporting that on 7/31/24 the insured vehicle a 2022 Ram 2500 caught fire due to electrical issue while being driving on the highway in Baltimore, maryland INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Incident Electrical system · EngineNHTSA 11689416
Engine & cooling

DPF regeneration frequency. Truck began exhaust regeneration at frequent intervals. Truck produced check engine light for "regen frequency P2459". Problem verified by dealer. Cause of the issue is unknown.

Filed Incident EngineNHTSA 11689162
Engine & cooling

Truck has had lifters replaced due to tick, sluggish performance and engine vibration. Truck was driven less then 500 miles and problem re-occurred. With research I have learned this is a widespread problem, and ram techs have reported complained there is no fix, and they are just reinstalling parts that will fail again. I feel the engine has had metal ran through it which in my opinion could cause this engine to seize up at. T tow a larch travel trailer with my family an and small pets in this vehicle.i live in...

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the Desert where temperatures reach in the 120s. I can't have a vehicle that could stop running leave myself and my family in a situation where the truck stops running, to be either hit by another vehicle or on the road side broken down. Problem was documented at 17000 miles and still under the 3 year 36 warranty.

Filed Incident EngineNHTSA 11677472
Engine & cooling

Engine had a tick, dealer said it was lifters. Dealer replaced lifters after having the truck for three weeks. Noise is back 2022 ram 6.7 with 17000 miles. This issue could cause engine failure at any speed and I use this truck to pull a large travel trailer. I'm concerned the noise is back and putting metal shavings into the engine will cause catastrophic engine failure at some point.

Filed Incident EngineNHTSA 11674061
Engine & cooling

Hydraulic roller lifter failure. Very common these pickups . Mine went in for a ticking noise hydraulic roller lifter failed got stuck in the bore. They replaced all 16 they test drove it stuck exhaust lifter #2 they replaced that lifter and the camshaft. Engine still has a very loud clatter and ticking noise. Did not do this when it was brand new

Filed Incident EngineNHTSA 11672856
Transmission & drivetrainEngine & coolingFuel system

The Mass Air Flow (MAF) sensor on my 2022 Ram 2500 failed, causing multiple system malfunctions. It triggered inaccurate Diesel Particulate Filter (DPF) codes and showed abnormally high idle hours that do not reflect actual vehicle use. This defect is tied to a known issue identified by Stellantis in Technical Service Bulletin #18-002-24, which acknowledges improper MAF sensor calibration or compatibility on vehicles like mine. The bulletin was verbally confirmed by the dealership as applying to my truck. This...

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faulty sensor caused emissions system errors, degraded engine performance, and may impact emissions compliance. There was a persistent check engine light, reduced fuel economy, and the risk of engine derating. The problem was reproduced and confirmed by Encore Chrysler (Mobile, AL), an authorized Ram dealership. Stellantis has agreed to cover the repair under Goodwill, but the issue appears systemic. Safety was potentially compromised by inaccurate sensor data that may cause sudden engine derate or failure during operation. Additionally, the incorrect idle hour readings could affect warranty determinations and long-term diagnostics if not corrected. The check engine light first appeared on May 21, 2024. The vehicle has been out of service since May 22, 2024, and repairs are still pending. The MAF sensor and affected systems are available for inspection upon request. This issue may affect a broader set of Ram 2500 trucks, and given the manufacturer's internal bulletin, it may merit a recall review.

Filed Incident Power train · Engine · Fuel / propulsion systemNHTSA 11664846
Engine & cooling

5th gen ram with the 6.7 Cummins diesel have a massive problem with lifters. Extremely common for trucks with under 10k miles needing the extensive repair done. I've read in some cases people whole motors breakdown due to this failure while on the highway pulling a load. My specific truck had to have all the lifters replaced at 76k miles. There needs to be a manufacture recall on these.

Filed Incident EngineNHTSA 11657401
AirbagsEngine & cooling

Stater seized

Filed Incident Air bags · EngineNHTSA 11642919
Electrical systemBrakesEngine & cooling

Recall said completed it's not and code is still coming up on reader. So many problems with it. How to find out to get the services I'm paying for.

Filed Incident Electrical system · Service brakes · EngineNHTSA 11632113
Engine & cooling

Grid heater nut/bolt has been reported to deteriorate enough to allow the nut to drop into the intake manifold and get sucked into the engine causing catastrophic engine failure. This information comes from shops that have replaced the engines that have had this failure occur

Filed Incident EngineNHTSA 11629570
Engine & cooling

Truck would not start or crank over. It had to be towed to a repair shop and the starter had to be replaced.

Filed Incident EngineNHTSA 11618901
Transmission & drivetrainEngine & coolingDriver assistance

The grid heater bolt can fail and fall into cylinder number 6 and cause catastrophic failure causing an accident. The 68RFE transmission is prone to failure and should be repaired/replaced. The hydraulic liters are subject to failure and should be replaced with solid lifters.

Filed Incident Power train · Engine · Lane departureNHTSA 11617070
Transmission & drivetrainEngine & cooling

The transmission down shifts by itself while driving down the road . You have to stop an change the gears to park then start again.I has happened 3 or 4 times .most of the time when you stop at a light or stop sign and take off when it drops to a lower gear it makes a sudden jerk. Some times tyhe transmission slams in to gear rather hard, I am going to be out of warranty if some one does not fix this problem.It has 12,276.7 miles on it as of right now. Any help would be greatly appreciated. I don,t drive it much but it is going to blow the engine up or the tramission.

Filed Incident Power train · Unknown or other · EngineNHTSA 11591052
Engine & cooling

This is a safety recall ISSUE, I continue to have a problem with this dealer (Hunter Dodge in Lancaster ca) on resolving 3 safety recalls on my 2022 Ram 2500 I have been on the dealers waiting list for 8 months now. Recently I received a call from Chrysler Co. that the dealer had the parts inhouse and I should call the dealer (Hunter Dodge in Lancaster ca) to set up an appointment. I called the person who is responsible at the dealership to get an appointment, she stated there was no reason for the appointment...

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because she did not have the parts to fix my truck and hung up the phone. I received a call from Chrysler saying the parts are at the dealer, and yet when I call they continue to say the parts are not in. I am planning to go out of town with my family soon and I am VERY worried about this being a SAFTEY issue for 8 months now. I wonder if this problem qualifies as a 'Lemon Law' issue or any other action?, I hope you can help resolve this issue. [[redacted]] [[redacted]] 04/17/2024 INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Incident EngineNHTSA 11584188
Engine & coolingTransmission & drivetrainElectrical system

See attached document for complaint

Filed Incident Engine and engine cooling · Power train · Electrical systemNHTSA 11582426
Electrical systemEngine & coolingFire

Turning into a gas station parking lot in Colfax, Ca noticed smoke coming from under hood and there were flames in the engine compartment. No warning lights. A fire extinguisher was used to put out fire. Fire department responded. Truck was towed to John L Sullivan Dodge Chrysler Jeep RAM 950 Harter Pkwy, Yuba City, CA 95993. Report was filed with Chrysler at 800-992-1997 11/16/2023 case #[[redacted]]. Have had no further response from Chrysler. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Incident Electrical system · EngineNHTSA 11564478
Engine & cooling

Service def see dealer and max 5mph in 150 miles. Traveling on I-40 from East Tn heading home. 225 miles to go. On a Friday afternoon. Called dealers in area none could look at it until Monday. Stressing about possibility of going into derate at 5mph on interstate and getting rear ended. Had to rent a car and take to a dealer 160 miles from home. Spoiled my vacation because of a false warning about def level. All that was wrong was the code needed to be cleared.

Filed Incident EngineNHTSA 11558798
Engine & cooling

This recall has NOT been fixed by the dealer since I had it there December 20, 2021 with the original recall Y76. I've received two more recalls for the Intake Air Grid Heater Relay 13A, have taken it in for service 2x now for it and am told still that parts are on back order. I've been told this since December 2021.

Filed Incident EngineNHTSA 11556345
Electrical systemEngine & cooling

Two fire related safety recalls ZA3 (10/22/2022) and 13A (2/9/2023) have yet to be resolved due to a lack of parts from the manufacturer with no date available as to the availability of required parts.

Filed Incident Electrical system · EngineNHTSA 11554232

Ram 2500 Mega Cab engine complaints by year

2500 Mega Cab engine problems, every year

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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