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Vehicle safety record

2001 Volvo S40 Problems, complaints & recalls

Owners have filed 84 complaints about the 2001 Volvo S40 with NHTSA, most often about the brakes (27) and the engine & cooling (17). Those complaints describe 11 crashes, 4 fires and 5 injuries. It is covered by 2 recalls, the latest in August 2003 for the labels. For comparison, the 2000 has 122 and the 2002 has 30.

NHTSA data checked

FFar more problems than a typical S40 year, for its age

#99 most complained-about 2001 vehicle

Complaints
84
Recalls
2
Crashes
11
Fires
4
Injuries
5
Deaths
0

Most common 2001 Volvo S40 problems

Share of all 84 complaints. One complaint can name more than one area. Tap an area for its complaints and recalls.

2001 Volvo S40 recalls 2

Recall repairs are free. Your dealer fixes them whether or not you bought the car there - check your VIN at nhtsa.gov/recalls to see if yours is done. What to do

Equipment: labels

03V284000220,407 vehicles affected

The problem
Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "Child restraint anchorage systems." The second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.
The risk
This does not meet the requirements of the standard.
The fix
Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. If the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. Owner notification began on december 19, 2003. Owners should contact volvo at 1-800-458-1552.

Equipment: air conditioner

01V16900019,000 vehicles affected

The problem
Vehicle description: sedan and wagon passenger vehicles. A diode in the electronic climate control system may have a reduced service life.
The risk
If the diode fails, the heater fan stops operating and the defroster function is affected.
The fix
Dealers will install an adapter with a diode fitted to the heater fan motor. Owner notification began june 11, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact volvo at 1-800-458-1552.

What owners say

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84 complaints about the 2001 Volvo S40

Newest first, as filed with NHTSA by owners. Page 1 of 4.

Electrical systemBody, doors & structureEngine & coolingFire

Me an my husband was driving the car an it started to run hot so we went an got the part to go on the car an when when we got back to my father in law house the car cut off an started to smoke real bad then went into flames an when we first got the car we got everything fix on it an then when you plug the montior to the the car it said we had ten codes up there an they was the same codes that was on the car an we know we had got everything fix on the car an we was still having problems with the car no we out of a car cause it went into flames.

Filed Incident Electrical system · Structure · EngineNHTSA 11339721
SteeringFuel systemVisibility & wipers

I bought a 2001 volvo s40 from tom blevins owner of popples garage. The odometer quit working as soon as I bought it. The key would get stuck in the ignition and would have to be left in the ignition. The drivers side window got stuck in the down position because of a faulty controller. The hood hydraulic arm that holds the hood up when it's raised does not work and has to be propped up with a wood block. Headlights and turn signals do not work. There are more problems to discuss but I am out of space.

Filed Incident Steering · Fuel / propulsion system · Visibility / wiperNHTSA 11243446
Electrical systemEngine & cooling

Ignition key will not turn past position 2 allowing for engine starting. The vehicle with stationary in park.

Filed Incident Electrical system · EngineNHTSA 11218386
Electrical systemLightsFuel systemCrash1 injury

I've contacted volvo and demanded my money back and they refused, this is my next step before taking them to court for a measily 2,500. This car has caused me a headache unlike any other, the electrical system fails in this car and passes through it malfunctioning one thing after the next, my back window went up and down on its own, heating and cooling systems do whacky things which ruined the car making it overheat even after shops replace sensors and radiators, the main safety concern which volvo is suppressing...

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is that the electrical ghost also affects the braking system and accelerates, this is a main concern when you're on an expressway especially, it accelerates and you cannot hold the brake down hard enough to slow down, and it'll do it at random, and I know this is a problem with this year volvo because I have a 1990 when it was volvo and not bought my an american company and that car is perfect, and a cop talked to me for about an hour just before these bigger issues started happening, he'd owned a dealership and said this year volvo has nothing but problems, and at that time I knew he was onto something because the air and heat buttons were doing all kinds of strange things, I was even in an accident once, a little fender bender thankfully just on a side street, my car wouldn't slow down and it skidded all t he way to the light and I dented someone's bumper, they let me slide because their car was a jalopy, but I've had this same electrical failure happening on expressways at various speeds

Filed Incident Electrical system · Exterior lighting · Fuel / propulsion systemNHTSA 10893841
Engine & coolingFire

Car caught fire without warning as I was driving it. Car had 93,000 and had passed va inspection in august. I pulled over and called 911. By the time the fire department arrived 3 minutes later, entire engine was engulfed in large flames. The temperature gauge never indicated the engine was running hot. Usaa removed the vehicle, and I don't know whether they will inspect it for cause, but I suspect an electrical malfunction.

Filed Incident EngineNHTSA 10819591
Fuel system

The vehicle is unable to pass inspection. The following parts were change air cleaner assembly, air cleaner sensor, fuel system filter, fuel system vent hose, fuel system ground strap, fuel system cover, fuel system gasket and fuel system pump sender assembly. My son had 3 tickets for no inspection. I research the vehicle and it stated that people pay volvo $150.00 To pass the inspection. The mechanic reported that he did work on another volvo s40 2000 and when a complaint was placed the volvo fix the problem. I bought another vehicle because I cannot effort to keep getting tickets and paying to replace everything on my vehicle.

Filed Incident Unknown or other · Fuel / propulsion systemNHTSA 10783521
Equipment & accessories

Tl* the contact owns a 2001 volvo s40. The contact stated that the heater fan stopped operating and the defroster function was affected. The vehicle was not diagnosed or repaired. The vin was not included in nhtsa campaign number: 01v169000 (equipment). The manufacturer was made aware of the failure. The failure mileage was 113,000.

Filed Incident EquipmentNHTSA 10668727
Brakes

While driving brake warning light went on.Brake pedal got soft & slowly went to floor. When vehicle was checked it was discovered that the brake lines to rear brakes had rusted through and were leaking fluid. Master cylinder was almost empty. The brake lines on this car are supposed to be made of a rust resistant nickel/copper material but they rusted through. *Tr

Filed Incident Service brakesNHTSA 10660162
AirbagsCrash1 injury

Tl* the contact owns a 2001 volvo s40. The contact was traveling 40 mph and crashed head-on into another vehicle. Upon impact, the air bags failed to deploy. The contact sustained head and neck injuries. The police were notified. The vehicle was taken to a private mechanic where the contact was awaiting diagnosis. The manufacturer was not contacted about the failure. The failure mileage was approximately 300,000. The vin was unavailable.

Filed Incident Air bagsNHTSA 10536050
Wheels & tiresEngine & cooling

My car vibrates whenever I reach 60 mph and continues to vibrates if I try to accelerate but stops when I decelerate. I was told it could be a balance problem but why would the whole car vibrate? I was also told it may be worn or old motor mounts, which I believe that more than it being a balance problem. I just need to know for certain so I know what to have replaced and how much I may have to spend. *Tr

Filed Incident Wheels · EngineNHTSA 10509003
Engine & cooling

Tl* the contact owns a 2001 volvo s40. The contact was driving 35 mph when the vehicle stalled without warning. The contact was able to restart the vehicle. The engine rpms increased excessively as the vehicle stalled a second time. The failure recurred several times. The vehicle had not been diagnosed or repaired. The vin was unavailable. The failure and current mileages were 107,000.

Filed Incident EngineNHTSA 10468802
BrakesAcceleration & cruise control

I purchased a volvo for their reputation on safety. So why does our volvo have an acceleration problem? I could be at a stop light and the car revs up to 2000 rpm's and starts to go with my foot on the brake with me almost hitting the car in front of me then when we first start up the car the brakes don't work? The car still rolls. What's going on with volvo their making me think their just as bad as toyota! *Tr

Filed Incident Service brakes, hydraulic · Vehicle speed controlNHTSA 10449907
Fuel systemElectrical system

Engine stalled while the car was in a moving motion. A cracked case of the breather sensor damaged idle air control valve and blown the fuse for the engine sensors.This is a very serious problem. Luckily, I was not on high way and running 65 miles a hour. My son and I would be killed. Without warning, one failed sensor blown other engine sensors' fuse that on the same circuit. No doubt there is an electrical designing problem with this kind car. *Tr

Filed Incident Fuel system, gasoline · Electrical systemNHTSA 10439280
Acceleration & cruise control

Tl* the contact owns a 2001 volvo s40. While attempting to park at approximately 1 mph, the vehicle suddenly accelerated. The contact was able to remove the key from the ignition to shut the engine off yet the failure recurred intermittently and the vehicle accelerated up to 80 mph. The manufacturer was made aware of the failure and suggested that the vehicle be taken to the dealer for diagnostics. The vehicle was not taken to the dealer for diagnostics or repairs. The vehicle was not repaired. The approximate failure mileage was 146,400.

Filed Incident Vehicle speed controlNHTSA 10422998
BrakesAirbagsSeats & seat beltsCrash1 injury

Tl* the contact owned a 2001 volvo s40. The contact stated that the driver was traveling approximately 35 mph when the brakes were applied but the vehicle would not stop until crashing into another vehicle. The air bags did not deploy and the seat belt failed to retain the driver. A police report was filed and the driver suffered serious injuries. The vehicle was destroyed and towed to an independent repair shop, but the cause of failure was not diagnosed. The failure and current mileage was 114,000. The vin was unavailable.

Filed Incident Service brakes, hydraulic · Air bags · Seat beltsNHTSA 10402992
Other & unknown

2001 Volvo s40 suddenly starts accelerating on its own regardless of the speed I am travelling. It can happen at slow speeds or highway speeds. It happens regardless of whether the cruise control is on or off. It happens regardless of whether my foot is on the break or the accelerator. In other words, I can have my feet completely off both pedals and the car will accelerate. The only way to stop the car is by breaking extremely hard - and that barely stops the car. This is extremely dangerous. When I finally am able to stop the car and put in in park, the car accelerates even more. The care accelerates into the 7,000 to 8,000 rpm range.

Filed Incident Unknown or otherNHTSA 10396500
Engine & coolingFire

Tl*the contact owns a 2001 volvo s40. The contact stated that while driving, the vehicle suddenly caught fire. The fire department extinguished the fire and the vehicle was destroyed. The vehicle had not been inspected for the cause of the fire. The current and failure mileages were approximately 86,000. Prior to the fire, the water pump and timing belt were replaced. Updated 04/19/11

Filed Incident Engine and engine coolingNHTSA 10364167
Acceleration & cruise control

My 2001 volvo s40 has accelerating on it's own, whether it is in park, drive or neutral mode. This has been happening on and off but most recently for the past two weeks. My mechanic has not been able to resolve the issue. Very dangerous situation. *Tr

Filed Incident Vehicle speed controlNHTSA 10355937
Wheels & tires

2001 Volvo s40 several times within the last year or two the lug nuts on the tires have worked their way loose to the point of almost having the tire fall off despite work performed at experience volvo dealerships or mechanic shops. *Tr

Filed Incident WheelsNHTSA 10341534
Brakes

Tl*the contact owns a 2001 volvo s40. Whenever the vehicle was cold, the brakes would not work unless the pedal was engaged 6 times. The dealer stated that the brake vacuum needed to be replaced. The failure mileage was 63,000. The current mileage was 74,000.

Filed Incident Service brakes, hydraulicNHTSA 10312216
Acceleration & cruise control

I'd like to report unintended acceleration in my volvo s40. It started last summer and occurred sporadically until winter and has not occurred since then. No repairs were made during this time and I have not taken it to the dealer. Several times last summer I experienced sudden acceleration that required extra hard breaking to make the car come to a complete stop. The car seemed to be giving itself gas even while I was braking to come to a stop, requiring that I press the brake extra hard. This problems sounds similar to what we are hearing in the news about toyotas. *Tr

Filed Incident Vehicle speed controlNHTSA 10308527
BrakesCrash

I bought a 2001 volvo s40 in june 2009. I noticed right away that the brakes didn't seem to work properly, as the stopping distance was far too long. They assured me the brakes were brand new. After driving it a few weeks, I became very nervous about the brakes because I had come close to rear ending several people. I brought it back to the dealer where I purchased it and asked them to double check the brakes. They did so and stated that they were fine. So, I drove extra cautiously from then on. Unfortunately, they...

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never gave me any documentation and I never asked for it. They just checked the brakes and sent me on my way, reassuring me there was not a problem. However, on december 28th, 2009, the brakes failed when coming to an intersection. I was just beginning to slow down (not even trying to stop yet) and the brake would not go down further. I took my foot off the brake, and it did not release. I again tried to push down the pedal, and it did not go down. I rear ended the car in front of me. I looked online and found that several people with my same year and model had the same problems, both with the stopping distance and the brake failure. The next morning, I took my car to the volvo dealer in indianapolis. They inspected the brakes and found nothing wrong. They also verified that the recalled vacuum pump had already been replaced. From there I took my car to the body shop for an estimate of the damage from the accident, which was $2,2604.96. Upon leaving the body shop, I braked at a yellow light, and once again, my brakes would not go down and I went through the intersection. I had my car towed back to the volvo dealer. I made a claim with volvo company, who had someone look at it and said the vacuum pump and pressure valve needed to be replaced, which would cost approximately $750. I asked for an estimated trade-in value after the car was completely fixed. They stated that they. *Tr

Filed Incident Service brakes, hydraulicNHTSA 10298521
Brakes

Tl*the contact owns a 2001 volvo s40. Whenever the vehicle was parked longer than 2 hours the contact noticed that the brakes failed to operate. The vehicle has not been diagnosed by the dealer and there were no prior warnings. The current mileage was 112,131 and the failure mileage was at 88000.

Filed Incident Service brakes, hydraulicNHTSA 10298168
Transmission & drivetrain

I have a 2001 volvo s40. At about 90,000 miles the gear shift button broke. Now you can change the gears with out pressing the brake pedal. I have small children so I have to keep my car locked at all times when I'm not in it. If they were to be in it they could pull it out of park with no problem and the car would start to roll. I am very concerned about the problem because I'm sure I'm not the only one who has had this problem and it is a safety issue. The shifter on the internet is over $250.00 To fix it then you have to pay to have it put in. *Tr

Filed Incident Power trainNHTSA 10281475
Brakes

I have a 2001 volvo s40 with brake problems. In the mornings when I get in my car and back up I have to almost stand up on the brakes to stop my car. I have almost went out in front of others cars because my brakes will not hardly stop. This occurs daily. If my car sits for a few hours it does it all over again. This to me is a safty issue because one day they are not going to stop and I'll have a wreck. I have two small children in my car. I thought volvo was suppose to be one of the safest carss one the road but...

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someone didn't do enough research. I have bumped my husbands truck twice because of this problem. And I have also had to use the e-brake to stop more than once. Some one needs to be held responsible for this problem. My car only has 110,000 miles one it. I had a 1993 volvo 850 before this one and it had 207,000 miles on it when it was wrecked and I never had any problems with it. *Tr

Filed Incident Service brakes, electricNHTSA 10281474

Volvo S40: every year compared

YearComplaintsRecallsCrashesFiresTop problemGrade
200581320Fuel systemD
200450651AirbagsD
200321201Transmission & drivetrainB
200230140BrakesC
2001842114BrakesF
20001221121BrakesF
All S40 years

2001 Volvo S40 vs rivals

More sales usually means more complaints, so compare similar vehicles of the same year. The grade compares each vehicle with its own model's other years.

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Questions about the 2001 Volvo S40

Does the 2001 Volvo S40 have any recalls?

Yes - NHTSA lists 2 recalls for the 2001 Volvo S40: labels (August 2003); air conditioner (May 2001). Recall repairs are free at any authorized dealer. Enter your VIN at nhtsa.gov/recalls to see whether yours has been fixed.

What are the most common problems with the 2001 Volvo S40?

By the complaints owners filed with NHTSA, the most common problem areas are the brakes (27), engine & cooling (17), electrical system (10).

How many complaints has the 2001 Volvo S40 had?

84 complaints have been filed with NHTSA, the first on November 21, 2000 and the latest on July 16, 2020. Of these, 11 describe a crash and 4 a fire, and together they report 5 injuries and 0 deaths.

Is the 2001 Volvo S40 a reliable vehicle?

Its Safety Index is 18 out of 100 (grade F: far more problems than a typical Volvo S40 year, for its age). The index weighs complaints, crashes, fires, injuries, deaths and recalls against how long the vehicle has been on the road, compared with the same model's other years. It is not a measure of every repair - read the complaints and owner experiences, and have any used vehicle inspected before you buy.

Which Volvo S40 years have the most complaints?
What should I do if my 2001 Volvo S40 has a problem?

If it is a safety problem, stop driving it if it is unsafe and contact your dealer. Report it to NHTSA at nhtsa.gov/report-a-safety-problem - enough reports start investigations and recalls - and share your experience here so other owners know what to look for.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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