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Engine & cooling

Audi S4 Engine problems by year

37 complaints filed with NHTSA about the Audi S4's engine & cooling. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Engine complaints by model year

YearEngine complaintsCrashesInjuriesRecalls
20054000
200415000
20031000
20021000
200111000
20004000
19941000

Latest S4 engine complaints

2005 Audi S4Engine & cooling

The complaint is about the motors losing oil every 1000 miles a 1qt is need each time. The engine is caused and burns oil fast to the motor to lose oil more rapidly. Needs to be replaced. My motor is losing oil! And so do other models havening this problems isnt good.

Filed Incident EngineNHTSA 11044873
2004 Audi S4Engine & cooling

After engine cools down, timing chain rattle can be heard upon starting the car. Chain rattle means that plastic guides or adjusters are worn, and might go any second. Spoke with audi rep online, which advises me that this is normal, and expected. Knowing basics of engines and transmission, I didn't believe that something is "life time" and is not serviceable, especially if it's plastic (which tends to shrink and expand depending on temperatures, and then has fractures which snaps). Two different independent...

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licensed audi shops confirmed that the guides and adjusters has to be replaced in order to prevent catastrophic engine failure. Chain skipping a tooth might mean bent valves, scored cylinder walls and the list goes on. What is lifetime, should be covered by audi. If it's promised to be lifetime and needs no service, shouldn't break. If it breaks that only means design flaws, which are obvious in this engine. Yes, car isn't new, but the parts were lifetime, so I'm expecting them to last until engine is worn out, not the parts that are lifetime. If nhtsa will do full scale investigation. Will be obvious that large amount of s4's ranging from 2004 to 2007 are affected. Even 10% is large number, considered the costs of fixing what is "lifetime" according to audi, and when it fails they leave their designs flaws for you to figure out. Hopefully justice can be brought to light as to what audi tries to turn it's back to. Symptoms: chain rattle upon start. Chain rattle doesn't go away while driving. Check engine light, loss of power or catastrophic engine failure.

Filed Incident EngineNHTSA 11036013
2004 Audi S4Engine & cooling

On saturday morning 12/15/2014 start my card and heard a rattle noise on the engine, first time it make that noise since I bought it. On my way to work I started hearing the rattle noise again but this time it was louder I was driving around 40 mph when this happened. The car started vibrating and kept making the rattle noise on the engine. I just bought this car not even a week ago, and already started having engine problems. I took it to the mechanic and found out the engine might need to be replace soon, since that's a common problem with this cars and that that's one of the signs that the engine might go bad soon. *Tr

Filed Incident EngineNHTSA 10666999
2004 Audi S4Transmission & drivetrainEngine & cooling

Audi claims that the timing chain on those vehicles are lifetime and does not need to be service. Unfortunate the timing change tensioners are made of plastic which the wear out at about 50k miles, causing a start up rattle and eventually engine explosion from the chain coming of the guides and destroying the entire engine and causing a massive accident at high speed. Hundreds of problems like this one are reported online from thousands of people even youtube videos. Not to mention that every time you bring your vehicle and complaint to audi the claim that the rattle is normal; just to find out that is the first clue of future engine failure. *Tr

Filed Incident Power train · EngineNHTSA 10622265
2004 Audi S4Engine & cooling

2004 Audi s4. Consumer states vehicle failed while driving, engine, power brakes and steering locked up *tgw the dealer informed the consumer, the vehicle had suffered catastrophic engine failure, which was most likely due to the failure of the timing chain or adjusters. The consumer was quoted a price of $24,000 for the repairs. The consumer has since learned it was a relatively common problem for his model and year. The specific mechanical flaw seemed to be that the timing chain coordinated the action between the pistons and the valves. The timing chain was supported by several plastic guides. The guides pushed against the chain by the adjusters. *Jb

Filed Incident Engine and engine coolingNHTSA 10446471
2005 Audi S4Engine & cooling

2005.5 Audi s4. 104,000 Miles. Chain tensioner damaged. Cause damage to engine. Engine should be replaced. *Tr

Filed Incident Engine and engine coolingNHTSA 10398800
2005 Audi S4Engine & coolingElectrical system

Car started misfiring and within less than 5 miles in the highway then started to build up smoke inside the cabin, car then stopped and towed to a mechanics who confirm the diagnosis of misfiring of 3 cylinders and found overheating of the passenger side catalytic converter that lead to a melting a connector of the transmission. *Tr

Filed Incident Engine and engine cooling · Electrical systemNHTSA 10345903
2005 Audi S4Engine & coolingFuel systemTransmission & drivetrainLights

Front headlights (both sides) flicker(blink) but not all the time. When they flicker I turn them off and then turn on again, then they are fine. But I am worried that it may go bad during driving causing safety issues. Its not the bulb issues as on-board diagnostics wouldn't detect the problem. It has happened several times over last couple of weeks. I tried finding solution online and found this forum http://forums.Audiworld.Com/showthread.Php?P=23809262. This tells me this problem is part of notorious design by...

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audi of america. My car is out of warranty and audi wouldn't take care of it as they have provided no assistance to sort out other mechanical issues with my car which has only 50000 miles. Those issues include failing of fuel pumps, leaking of transmission fluid and melting of gasket cover caps (main) leading to inconvenience and financial stress for us and on a car which is not even 12 months out of warranty. I request you to do your research and hope they do a recall for these faulty headlights. *Tr

Filed Incident Engine and engine cooling · Fuel system, gasoline · Power train · Exterior lightingNHTSA 10326620
2004 Audi S4Engine & cooling

Engine failure going 45mph due to broken valve spring. Faulty part documented in 5/2005 usa today but audi will not repair. *Tr

Filed Incident Engine and engine coolingNHTSA 10297853
2004 Audi S4Engine & cooling

Car engine was misfiring - was informed a faulty coil pack was causing the issue. One week later the misfires started again. Two more coil packs were replaced. 2 Weeks later another misfiring episode. Car died at intersection so was towed in for inspection. Camshaft adjuster/cam guides had failed. Parts were replaced for 5k and then 2 weeks later cylinder 3 failed when valve and piston interacted - car died again on the highway. Car engine is going to need total engine replacement. *Tr

Filed Incident Engine and engine coolingNHTSA 10295044
2004 Audi S4Engine & cooling

See the nhtsa odi complaints: 10267048, 10263937, 10262201, 10261864, 10261281, and 10294798. My second experience with the catastrophic engine failure of the "cam chain tensioner" components was in nov of 2009 on the bank 1 cam. Fault code "set point not reached (over-retarded)." With misfires to all cylinders on bank 1 - less than one year from the same failure on bank 2 (see nhtsa odi complaint #10294798). There was approximately 70,000 miles on the odometer. As I mentioned before, although the s4 is a low...

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volume car the 4.2L engine is used in many of their products; and if this complaint venue any indication the engine appears to suffer a high percentage of expensive and dangerous failures. The cost to drop the engine and transmission in order to make the repair was another ~$4,500. *Tr

Filed Incident Engine and engine coolingNHTSA 10294801
2004 Audi S4Engine & cooling

See the nhtsa odi complaints: 10267048, 10263937, 10262201, 10261864, and 10261281 my first experience with the catastrophic engine failure of the "cam chain tensioner" components was in dec of 2008 on the bank 2 cam. Fault code "set point not reached (over-retarded)." With misfires to all cylinders on bank 2 - all but rendering the vehicle unable to drive. There was approximately 54,000 miles on the odometer. Though out of warranty I contacted audi to no avail. I am sorely disappointed in audi for engineering...

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such shoddy design, and not standing by their product. In fact criswell audi charged $300 for an ecu update that did nothing. Although the s4 is a low volume car the 4.2L engine is used in many of their products; and if this complaint venue any indication it appears to suffer a high percentage of expensive and dangerous failures. The cost to drop the engine and transmission in order to make the repair was ~$4,500. *Tr

Filed Incident Engine and engine coolingNHTSA 10294798
2004 Audi S4Engine & cooling

At 44,000 miles my car has catastrophic failure due to defective parts. It is a safety issue as I stated above because many people experience the engine revving up. The transmission can also be a safety issue because it typically happens under hard braking which all of you know if you are in gear you slow down better if all of a sudden you pop out of gear you car does not have as much holding you back. *Tr

Filed Incident Engine and engine coolingNHTSA 10267048
2004 Audi S4Engine & cooling

Catastrophic engine failure and seize at 70mph. Previous the failure, audi replaced bent valves due to timing chain tensioner failure. Less than 300 miles from new heads being installed, the engine failed completely. *Tr

Filed Incident Engine and engine coolingNHTSA 10263937
2004 Audi S4Engine & cooling

I got in my car this past friday to leave for work and then my car starts rumbling and sounds like what can best be described as a muscle car. I only live a mile from my office so I drive my car in. While driving it seems like the car has lost low end power and is still idling with a rumble. When I get to work I pop the hood and notice the entire motor shifting back and forth and my buddy sees my exhaust is moving up and down. So I decide to get it to the local garage that has worked on my car before. He is only...

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about 2 blocks down from my office. When I pull out from my parking lot the car throws a cel and about 500 ft from the garage it starts flashing. So I coast the car into the garage and get the codes read. They're coming up as cyl. 4, 5, 6, And 7 misfires and p0021 cam timing adjust bank 2 not reached. So the mechanic clears the codes and takes the car around the block and once again the cel comes on and this time it says cyl. 1,3,7, And 8 misfiring and the p0021 code for the cam timing and also a new code p1317 bank 2 cam/crank angle sensor wrong combo of ecu's....To make a long story short the car was towed over 100 miles away to the nearest audi dealer and was diagnosed as having a faulty cam tensioner. The whole motor needs to be removed and tore apart and the tensioner replaced. The bill is $6286.18. My car is a 2004 audi s4 with only 67,000 miles on it and I just purchased it about 5 months ago. It is not under warranty. *Tr

Filed Incident Engine and engine coolingNHTSA 10262201

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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