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Engine & cooling

1999 BMW 540I Engine problems

Owners have filed 6 complaints about the 1999 BMW 540I's engine & cooling with NHTSA - 27% of all its complaints, most recently on May 13, 2014. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Complaints
6
Recalls
0
Crashes
0
Fires
0
Injuries
0
Deaths
0

Engine complaints

Transmission & drivetrainElectrical systemEngine & cooling

My transmission would not accelerate or move. I had the trans rebuild and 2 years later the same problem. The trans has lost gears 1-3 and reverse, multistate repaired the trans again 2013, ifor the second time, it never worked after repairs. The engine light stays on, bmw says I need new trans and engine. When I looked up recalls for 540i, it states the same trans problem and it should be replaced. When I look up engine there are known engine problems with 540i, not my vin. I also have electrical issues,...

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which have a recall on 540i, but not my vin. Also issues with coolant, which is another known issue, but not my vin. I have tried to get bmw to diagnose, but they only recommend replacing all parts at my expense, even though there is a history of these type of issues with the 540i, 1999 cars. I want bmw to replace all know issue parts at their expense and they have refused due to my vin, not willing to add vin to the issue. All issues with my car are known issues for 540i 1999 cars. *Tr

Filed Incident Power train · Electrical system · EngineNHTSA 10588144
Engine & cooling

My son was driving home in rush hour traffic on connecticut ave. It was raining rather hard and visibility was low. My son all of the sudden smelled smoke coming through the vents and the engine shut down. It would not restart. He had to push it off the road into a service station due to the high volume of traffic. The car was towed that evening to my repair shop where it was diagnosed that the thermostat housing sensor failed which melted the wiring harness and damaged other electrical sensors on the engine. *Tr

Filed Incident Engine and engine coolingNHTSA 10211543
Engine & cooling

Without warning a crack appeared in the radiator housing causing a loss of antifreeze. Car was out of warranty. Had to replace the part. Same thing just happened again. *Jb

Filed Incident Engine and engine coolingNHTSA 10153224
Engine & cooling

(1) Normal driving conditions; noticed "steam" coming from under hood. 2) Radiator's upper hose inlet cracked (plastic); car disabled (3) car out of warranty; no remedy from manufacturer. *Ak

Filed Incident Engine and engine coolingNHTSA 10080565
Engine & cooling

RADIATOR FAILURE AT 54,000 MILES. *AK

Filed Incident Engine and engine coolingNHTSA 10033422
Engine & cooling

This is a very common occurence. On the roadfly bulletin board of fellow owners, failure rate is almost 40% of respondents! Typically after only 40 - 50k miles! Dt

Filed Incident Engine and engine coolingNHTSA 769419

BMW 540I engine complaints by year

540I engine problems, every year

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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