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Vehicle safety record

2005 Chevrolet Aveo Problems, complaints & recalls

Owners have filed 235 complaints about the 2005 Chevrolet Aveo with NHTSA, most often about the engine & cooling (79) and the electrical system (67). Those complaints describe 19 crashes, 17 fires, 16 injuries and 1 death. It is covered by 1 recall, the latest in May 2014 for the headlights. For comparison, the 2004 has 206 and the 2006 has 189.

NHTSA data checked

DMore problems than a typical Aveo year, for its age

#56 most complained-about 2005 vehicle

Complaints
235
Recalls
1
Crashes
19
Fires
17
Injuries
16
Deaths
1

Most common 2005 Chevrolet Aveo problems

Share of all 235 complaints. One complaint can name more than one area. Tap an area for its complaints and recalls.

2005 Chevrolet Aveo recalls 1

Recall repairs are free. Your dealer fixes them whether or not you bought the car there - check your VIN at nhtsa.gov/recalls to see if yours is done. What to do

Exterior lighting: headlights

14V261000218,000 vehicles affected

The problem
General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.
The risk
If the DRL module melts due to the heat generation, it could cause a vehicle fire.
The fix
GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

What owners say

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235 complaints about the 2005 Chevrolet Aveo

Newest first, as filed with NHTSA by owners. Page 1 of 10.

Lights

The contact's daughter owns a 2005 Chevrolet Aveo. The contact stated that intermittently, the headlights failed to illuminate. The contact's daughter had received notification of NHTSA Campaign Number: 14V261000 (Exterior Lighting). The contact made a local dealer aware of the failure and the recall; however, the dealer informed the contact that parts were on backorder. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 60,000.

Filed Incident Exterior lightingNHTSA 11521212
Engine & cooling

The contact owns a 2005 Chevrolet Aveo. The contact stated while driving 45 MPH and making a stop, the vehicle inadvertently lost motive power. The contact was unable to restart the vehicle after several attempts. The contact was able to push the vehicle to the nearby gas station with assistance. The contact refilled the coolant reservoir and was able to restart the vehicle. The vehicle was taken to the independent mechanic who diagnosed that the vehicle had overheated, and the valve cover gasket needed to be...

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replaced. The vehicle was not repaired however, the valve cover gasket was sealed. The dealer and the manufacturer were not notified of the failure. The vehicle was not repaired. The approximate failure mileage was 140,000.

Filed Incident EngineNHTSA 11436063
Engine & cooling

Timing belt/chain broke. Car is below the 60,000 mile mark for scheduled replacement as stated from manufacturer. Car broke down suddenly in the middle of the road creating a hazard to the driver and others.

Filed Incident EngineNHTSA 11430868
Fuel systemCrashFire1 death

This is not my vehicle. I am reporting fraud by gm. Please review the information I am supplying because the new gm failed to do so.*Dt *js

Filed Incident Fuel / propulsion systemNHTSA 11354804
Other & unknown

Nothing happened, but I saw that the chevrolet aveo's status was deemed, "recall incomplete," and I wanted to know what I should do with the car; if there are any repairs that need to be done or if repairs cannot be done. I don't have any photos because I don't understand in depth why this vehicle was recalled, but I wanted to know if this is very concerning or not.

Filed Incident Unknown or otherNHTSA 11252118
Electrical systemLights

Tacada recall I bought my car had 121000 miles all a sudden I have no right tail light no dash lights an no passengers front orange light ther is no power going to fuse box under hood I called the dealership they stated my vin had been fixed for that recal and it has not

Filed Incident Electrical system · Exterior lightingNHTSA 11229828
Electrical systemLightsFire

Gm must not know this this has to do with the electrical wire harness inside of the engine block for the lights. For some reason the power is over writing the fuses and not blowing and causing small engine fires that could get out of control. I caught mine in enough time and put it out. A guy has to do with the right side and the left side in the fuse box being two separate entities of wires which is 7 + 7 equals 14 to control two different sizes. I was just wondering why and gm needs to know what's the sense of...

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having a fuse box if the wires are going to override the fuse. And possibly catch fire or will catch fire it just a matter of an accident waiting to happen. I've been on youtube and found out this is a common thing to happen for chevy aveo will there be a 2004 through 2008. I'm letting you know about this concern because I do not want anybody to die from a car fire because gm.Maybe not know about this that it's a big issue an accident waiting to happen. Sincerely [[redacted]] if someone needs to reach me my phone number is +[[redacted]]. Thank you n.T.S.B for looking into this. Just really concerned because if the fire would have got out of hand I have my grandchildren in the car god forbid something were to happen to them. Information redacted pursuant to the freedom of information act (foia), 5 u.S.C. 552(B)(6). *Cc *tr

Filed Incident Electrical system · Exterior lightingNHTSA 11152861
AirbagsBody, doors & structureCrash2 injuries

My daughter came to a stop in traffic at a red light 50 feet from the car in front of her and was hit in the rear traveling at about 40 miles per hour knocking her in to the car in front of her the air bags did not deploy and gm's investigation says she wasn't hit hard enough. She was sent to the hospital via ems with back and neck injury's this whole accident was caught on the car wash video cam .

Filed Incident Air bags · StructureNHTSA 11000060
Engine & cooling

I bought this car brand new and kept up the maintenance religiously! I was horrified to find out that my timing belt went out at 46,000 miles! My manual says to replace timing belt at 60,000 miles. I've read there was a recall issued in 2006, but it didn't go to owners; just service shops...I was never alerted, that was definitely a mistake on gm's part. I feel as though I should be compensated!!!

Filed Incident EngineNHTSA 10937649
Electrical systemLights

Interior dash and console lights in-operative as well as the right tail light. Jesus christ, after seeing all of the people complaining about this our beloved no good for nothing governmental agencies should make gm responsible for the cost of repair for this obvious manufacturers or engineering defect. Or at least send out detailed instructions to the owners on how to fix this problem so they can take it to their mechanic of choice to get it fixed. The dealers obviously don't want to do anything about it. And they charge too much any how. Sincerely, george s.

Filed Incident Electrical system · Exterior lightingNHTSA 10928035
Engine & cooling

Tl* the contact owns a 2005 chevrolet aveo. While driving 25 mph, the vehicle stalled without warning. There were no warning indicators illuminated. The vehicle was towed to an independent mechanic who stated that the timing belt, engine, and valves were melted. The vehicle was not repaired. The failure mileage was 53,000.

Filed Incident EngineNHTSA 10914493
Airbags

Air bag fault indicator has come on and remains on. Mechanic can not diagnose to repair. Airbags are critical to the safety of persons in this small lightweight vehicle. Normal driving, commuter.

Filed Incident Air bagsNHTSA 10897466
Electrical system

Tl* the contact owns a 2005 chevrolet aveo. While driving approximately 60 mph, the vehicle experienced a complete loss of power. The failure occurred without warning. The vehicle was towed to the contact's residence. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 128,000.

Filed Incident Electrical systemNHTSA 10821963
Electrical system

When I went out to start the vehicle I had no dash board lights. Every other light system worked but I could not see the speedometer or the tachometer. All the fuses were intact. I then bought new bulbs for the entire gage cluster and they still are not functioning. I have looked up this problem on multiple forums and this is a very common issue without a solution other than "rigging" this system! This is unacceptable practice to allow this to go on without some sort of recall or replacement part available!

Filed Incident Electrical systemNHTSA 10764214
Brakes

Tl* the contact owns a 2005 chevrolet aveo. While reversing, a grinding noise was heard coming from the rear brakes. The vehicle was towed to an independent mechanic who discovered that the rear brakes were rusted and corroded. The brakes were replaced. The manufacturer was not notified of the failure. The failure mileage was 100,000. Ma 10/21/15 the consumer stated the rear brakes locked up. They were not getting any lubricant. Updated 01/15/16.*Jb

Filed Incident Service brakesNHTSA 10760450
Lights

Tl* the contact owns a 2005 chevrolet aveo. The contact stated that the daytime running lights failed. The contact received notification of nhtsa campaign number: 14v261000 (exterior lighting). The vehicle was taken to the dealer where it was repaired under the recall remedy however it failed to repair the vehicle. The manufacturer was notified of the failure. The failure mileage was 70,000.

Filed Incident Exterior lightingNHTSA 10749386
Lights

Tl* the contact owns a 2005 chevrolet aveo. While driving at an unknown speed, the interior lighting and headlights suddenly shut off. The failure recurred multiple times. The vehicle was taken to the dealer. The technician was unable to diagnose the failure. The manufacturer was not notified. The vin was not included in nhtsa campaign number: 14v261000 (exterior lighting). The approximate failure mileage was 22,000.

Filed Incident Exterior lighting · Interior lightingNHTSA 10730420
Engine & cooling

The mileage and speed are approximate. I was backing out of my ice and snow covered driveway in february 2015. There is a small dip where my driveway meets the street so I accelerated so as not to get my tires stuck in the icy dip. As I was backing my car into the street, and my car was in the lane of traffic the car shut off. I was unable to restart the car. My neighbor, and another gentleman who stopped to help, pushed my car back into my driveway. I attempted to start the car several times after the...

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incident. The car never again started. I borrowed a vehicle until I had enough money to have the car towed to a mechanic for repairs. A mechanic looked at my vehicle and told me on may 11, 2015 that the car needs a new engine, the price of which is $4,823.00. The mechanic further told me that the aftermarket/remanufactured engines company they deal with does not have an engine for this make and model car because this engine has so many problems that the company will not touch it. I believe that the oem engine has serious defects that have been overlooked due to the lack of reporting and lack of serious injury associated with the defect/failure. My car has shut off on me on three different days within an approximate six month period. I had a mechanic look at the car to figure out why it was shutting off on me in traffic and there was no indicator of any issue. My check engine light never came on, even after the recent engine failure. Please investigate this engine. *Tr

Filed Incident EngineNHTSA 10716227
Electrical systemLightsFire

Tl* the contact owns a 2005 chevrolet aveo. The contact stated that the headlights failed. The contact inspected the vehicle and found that the wiring harness connectors shorted due to overheating, which burned and melted the wires. The dealer advised that nhtsa campaign number: 14v261000 (exterior lighting) would only repair the drl module and it would not replace any additional failure caused by the recall. The contact also stated that the engine valve cover gasket was defective and caused the engine fluid to leak. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was 80,000.

Filed Incident Electrical system · Exterior lightingNHTSA 10714087
Body, doors & structure

2005 Chevrolet aveo. Consumer writes in regards to vehicle hood latch sticking or not work at all, when its cold. *Smd

Filed Incident Latches / locks / linkagesNHTSA 10683332
Electrical systemLights

I bought this car for in 2011 with 25,000 miles, first 6 months was great. But then the inside panel lights were going on and off. Door locks weren't working and I noticed a burn mark on my panel under steering wheels and took to a shop and he said wires were a mess under the dash. He fixed the door locks for me and 200 and something dollars still no panel lights. I tried to fix this problem but no one wants to touch the mess. I got a recall for the daytime running lights which I never had a problem with, so when I brought it in for that told them about the problem and nothing was done. *Tr

Filed Incident Electrical system · Exterior lightingNHTSA 10693467
Electrical systemLightsFire

Tl*the contact owns a 2005 chevrolet aveo. The contact stated that the hazard lights, the tail lights, the marker lights and the instrument panel lights failed. The vehicle was serviced under nhtsa campaign number: 14v261000 (exterior lighting) however, the failures persisted. The vehicle was taken to an independent mechanic, who diagnosed that the s101 splice box burned out and needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 80,000.

Filed Incident Electrical system · Exterior lightingNHTSA 10691909
Lights

Tl*the contact owns a 2005 chevrolet aveo. The contact stated that all interior lights and the instrument panel lights failed to illuminate. As a result, the contact was unable to read the gauges and the driver side tail light failed to illuminate. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was 108,000.

Filed Incident Exterior lightingNHTSA 10690251
Lights

Tl*the contact owns a 2005 chevrolet aveo. The contact received notification of nhtsa campaign number: 14v261000 (exterior lighting). However, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. Updated 7/23/15*cn updated 10/01/15*lj ma 10/14/15 updated 9/21/2017*cn

Filed Incident Exterior lightingNHTSA 10681775
Transmission & drivetrain

Tl*the contact owns a 2005 chevrolet aveo. The contact stated that while trying to reverse, the lever was shifted into reverse but the vehicle failed to move. The vehicle was towed to the contact's residence. The vehicle was inspected by an independent mechanic. The technician was unable to diagnose or repair the vehicle. However, the failure recurred. The manufacturer was not notified of the failure. The failure mileage was 14,321.

Filed Incident Power trainNHTSA 10679434

Chevrolet Aveo: every year compared

YearComplaintsRecallsCrashesFiresTop problemGrade
20091691133Engine & coolingC
200816311716AirbagsC
200721622513AirbagsD
200618911316Electrical systemC
200523511917Engine & coolingD
20042062239Engine & coolingC
All Aveo years

2005 Chevrolet Aveo vs rivals

More sales usually means more complaints, so compare similar vehicles of the same year. The grade compares each vehicle with its own model's other years.

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Questions about the 2005 Chevrolet Aveo

Does the 2005 Chevrolet Aveo have any recalls?

Yes - NHTSA lists 1 recall for the 2005 Chevrolet Aveo: headlights (May 2014). Recall repairs are free at any authorized dealer. Enter your VIN at nhtsa.gov/recalls to see whether yours has been fixed.

What are the most common problems with the 2005 Chevrolet Aveo?

By the complaints owners filed with NHTSA, the most common problem areas are the engine & cooling (79), electrical system (67), lights (52).

How many complaints has the 2005 Chevrolet Aveo had?

235 complaints have been filed with NHTSA, the first on February 20, 2005 and the latest on May 9, 2023. Of these, 19 describe a crash and 17 a fire, and together they report 16 injuries and 1 death.

Is the 2005 Chevrolet Aveo a reliable vehicle?

Its Safety Index is 39 out of 100 (grade D: more problems than a typical Chevrolet Aveo year, for its age). The index weighs complaints, crashes, fires, injuries, deaths and recalls against how long the vehicle has been on the road, compared with the same model's other years. It is not a measure of every repair - read the complaints and owner experiences, and have any used vehicle inspected before you buy.

Which Chevrolet Aveo years have the most complaints?
What should I do if my 2005 Chevrolet Aveo has a problem?

If it is a safety problem, stop driving it if it is unsafe and contact your dealer. Report it to NHTSA at nhtsa.gov/report-a-safety-problem - enough reports start investigations and recalls - and share your experience here so other owners know what to look for.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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