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2004-2012 · 9 model years

Chevrolet Aveo Problems by year

Owners have filed 1,322 complaints about the Chevrolet Aveo across 9 model years, and it has 4 recalls. The 2007 has the most complaints once its age is allowed for (216), while 2010, 2011, 2012 have far fewer than a typical year. The most reported problem area is the engine & cooling, followed by the electrical system.

Most complaints for its age2007216 complaints · 2 recallsSee the 2007
Complaints
1,322
Recalls
4
Crashes
128
Fires
75
Injuries
112
Deaths
7

Aveo complaints by model year

Highlighted: the year with the most complaints for its age. Older vehicles have had more time to collect complaints - the Safety Index grade allows for that.

YearComplaintsRecallsCrashesFiresTop problemGrade
20121000AirbagsA
2011770101Engine & coolingA
201066180Engine & coolingA
20091691133Engine & coolingC
200816311716AirbagsC
200721622513AirbagsD
200618911316Electrical systemC
200523511917Engine & coolingD
20042062239Engine & coolingC

Most common Aveo problems

Chevrolet Aveo recalls 4

Fuel system

06V39800017,676 vehicles affected

On certain passenger vehicles equipped with a 1.6L engine, during a ncap severe frontal crash test, the fuel line in the engine compartment developed a fracture. In addition, the crash damage caused four short circuits in the fuse block, the combination of...

Latest Aveo complaints

2008 Chevrolet AveoLights

The wiring to my headlights have overheated and melted twice. I found the really on the year and model of my car but wasn't on the list when I entered my vin

Filed Incident Exterior lightingNHTSA 11726117
2007 Chevrolet AveoAirbags

The airbag warning light has remained illuminated since I acquired the vehicle in January 2025. The warning light stays on continuously and does not reset. This indicates a fault in the airbag system, and I have been advised that when this light is on, the airbags may be disabled and may not deploy in a crash. The vehicle has also experienced ongoing electrical problems, including lighting failures, blown fuses, and shift-interlock malfunctions, which suggests an electrical system fault affecting multiple...

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safety-related systems. These issues create concern that the airbag control system may be impacted by the same electrical malfunction. The vehicle has not been repaired or diagnosed by a dealer for the airbag issue. The condition is still present and the warning light remains illuminated. This failure creates a serious safety risk because the airbags may not function in the event of a collision.

Filed Incident Air bagsNHTSA 11713137
2007 Chevrolet AveoElectrical systemLightsAirbags

While driving, the vehicle began experiencing repeated electrical failures including blown fuses, inoperative headlights and brake lights, and the transmission becoming locked in PARK. When the fuse blows, the gear shift cannot be moved out of PARK and the ignition key cannot be removed, leaving the vehicle stuck and unable to be driven or safely turned off. The brake lights and daytime running lights also stop working, making the vehicle unsafe to operate in traffic. This condition has been occurring repeatedly...

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and requires frequent fuse replacement just to move or shut off the vehicle. An emergency override hole on the shifter had already been exposed, indicating the problem existed before and the vehicle was previously being forced out of PARK manually. A tow truck driver had to use this override to move the vehicle. The airbag warning light is also illuminated, indicating the safety restraint system may not function properly in a crash. These failures create a serious safety risk due to loss of exterior lighting, inability to shift, inability to turn the ignition off, and possible airbag malfunction. This failure is consistent with a known defect involving the Daytime Running Light (DRL) module overheating and causing electrical shorts, as documented in manufacturer recall and technical service bulletins for this vehicle. The problem has been reproduced multiple times and remains unresolved.

Filed Incident Electrical system · Exterior lighting · Air bagsNHTSA 11713135
2006 Chevrolet AveoElectrical systemFire

The interior dash caught on fire and burned only in the middle of the dashboard. This happened hours after it started smoking inside the car and the headlights would not turn off even though they were already off.

Filed Incident Electrical systemNHTSA 11682754
2006 Chevrolet AveoElectrical system

Lights malfunction. Headlights dim intermittently, turn signal causes headlights to turn off, dashboard lights do not work, running lights work intermittently. The splice pack in the fuse box is burnt and so are the wires connected to it.

Filed Incident Electrical systemNHTSA 11664741

Questions about the Chevrolet Aveo

Which Chevrolet Aveo years have the most problems?

By the number of complaints owners filed with NHTSA: 2005 (235), 2007 (216), 2004 (206). Allowing for how long each has been on the road, the 2007 stands out most. Complaint counts also rise with sales, so compare years of the same model rather than different models.

Which Chevrolet Aveo years have the fewest complaints?

Among model years that have been on the road for at least three years, 2012, 2010, 2011 have the best Safety Index - the fewest complaints, crashes and recalls for their age compared with other Aveo years. Always check the exact vehicle's recalls by VIN before you buy.

What are the most common Chevrolet Aveo problems?

Across every model year, owners report problems with the engine & cooling (362), electrical system (347), airbags (284) most often.

How many recalls does the Chevrolet Aveo have?

NHTSA lists 4 recalls across all Chevrolet Aveo model years. Each year's page lists the recalls for that year; check your own vehicle by VIN at nhtsa.gov/recalls to see whether the repair has been done.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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