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Engine & cooling

2006 Dodge Caravan Engine problems

Owners have filed 27 complaints about the 2006 Dodge Caravan's engine & cooling with NHTSA - 16% of all its complaints, most recently on August 24, 2023. They describe 1 crash, 2 fires and 0 injuries. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Complaints
27
Recalls
0
Crashes
1
Fires
2
Injuries
0
Deaths
0

Engine complaints

Engine & coolingFuel system

The vehicle is turning off completely ir dying when driving. This is happening multiple times. I have to coast safely to pull over, can barely steer to get off the road. This happened 3 times on the way to town. This is very dangerous, I was lucky that I was able to pull over. If I was on express way I would have been in a crash.i don't feel safe driving the car with it cutting off intermittently without any warning.

Filed Incident Unknown or other · Engine · Fuel / propulsion systemNHTSA 11540535
Electrical systemAirbagsEngine & cooling

Passenger side air bag exploded. Luckily no injury. Vehicle was not moving. I didn't even know it could do that! I'd like this fixed. Also, two leaks in engine. Oil leak/transmission leak. Is this normal? Leaks are ongoing. Another thing: noticing headlights getting slightly dimmer, then brighter, at night as if some sort of electrical problem? This happens during driving and not driving.

Filed Incident Electrical system · Air bags · EngineNHTSA 11416715
Electrical systemEngine & coolingFire

3 Yrs ago, fire in engine compartment while I was driving. Could not open doors windows or engine hood. I did have window down when this occurred. Just last week a woman in a car (type not known-) in spokane was trapped and had to be rescued when her car caught fire and she couldn't open door or window. She was lucky a cop busted a window and dragged her out. This is a spooky thing if all cars are like that in a fire.Car had died in street.Mine ignited at stop light. You have a very hidden problems in these plastic...

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cars. If mine had happened a day later then there could have been a loss of seven young children that were going on a trip along with my daughter who was driving. Scary and no one seems concerned. *Tr

Filed Incident Electrical system · EngineNHTSA 10947221
Electrical systemAcceleration & cruise controlEngine & cooling

Driving on the interstate when dash board lights started to flicker on and off, the engine stalled for a few second, but did not lose power. What going on, why is this happening.

Filed Incident Electrical system · Vehicle speed control · EngineNHTSA 10750291
Engine & cooling

Car sometimes stalls once or twice within a few minutes of filling up gas tank, especially in cold weather. This started about 1 year ago and happens suddenly and sometimes in traffic. After driving further the car is ok until next fill-up. A web site claims we must replace the entire gas tank and other equipment. Http://www.Topix.Com/forum/autos/dodge-caravan/tlg43itp0rvgn1ioq. *Tr

Filed Incident EngineNHTSA 10667056
Engine & coolingFuel system

When I fill the gas tank up, the van stalls after a couple of minutes of driving. At first, I thought that I had gotten some gas with water in it at the gas station. But then it happened again. Then I thought that maybe it had something to do with topping the tank off. So, I don't top it off anymore, but I am still having the same stalling problem. *Tr

Filed Incident Engine · Fuel / propulsion systemNHTSA 10615810
Transmission & drivetrainEngine & cooling

My 2006 dodge caravan was bought brand new from the dealer. After 80000 miles it develop a very bad leak. I took it to mechanic number 1 who told me that the crank shaft has a manufacturing problem - to much end play has occurred and was grinding on some of the components in the engine including the oil pump. I thought he was saying that to make more money so I told him to replace the oil pump which he did. Two weeks later the problem started again. I took the van to mechanic number 2. Who told me the same...

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problem. The crank shaft has a major problem in the 2006 dodge caravans. The oil drips so much and gets blown on the exhaust and burns - that might catch fire so left it with mechanic number 2. To repair this problem according to the 1st and 2nd mechanics the whole bottom part of the engine has to be replaced and perhaps the engine block as well. Since this is a major problem with the dodge caravan 2006 I think it will be fair for the manufacturer to take responsibility. *Tr

Filed Incident Power train · EngineNHTSA 10565717
Engine & cooling

Tl* the contact owns a 2006 dodge caravan. The contact stated that while driving approximately 30 mph, the vehicle failed to accelerate. The contact shut the engine off and after restarting, the vehicle was able to accelerate. The vehicle was taken to the dealer for diagnosis. The technician stated that the catalytic converter would have to be replaced. The vehicle was repaired but the failure recurred. The manufacturer was made aware of the failure. The approximate failure mileage was 53,526. *Tr

Filed Incident EngineNHTSA 10515179
SteeringBrakesEngine & cooling

The van silently stalls. So far it has only happened at low speeds. When this happens it becomes very hard to steer and brake. The first incident was during a u-turn with my 2yr old child and wife in the car. We ended up having to make use of the wheel chair ramp on the side walk. Mechanics have been unable to diagnose and unable to fix and this is still a problem. *Tr

Filed Incident Steering · Service brakes · EngineNHTSA 10512719
SteeringBrakesEngine & cooling

After refueling the engine cut off and lost all power in the van while turning into a parking lot. This happens consistantly after refueling. The van will begin to shake then cut off completely. I am able to restart it again and gain full power. Resently, it cuts off after refueling and in the rain. *Tr

Filed Incident Steering · Service brakes · EngineNHTSA 10511999
Engine & cooling

Van had a sudden shake, than engine dies,(going at slow speed) engine light stays on, changed oil, went to auto shop, used a gas cleaner, engine light went out, but came back on a few weeks later, now engine stalls, or light comes back on often, most of my driving is in town or dropping/picking up off kids at school engine shut off 3-21-13 while driving 30-35 ms, and thankfully was able to get off road without accident. Had it checked and 1 part would be $80 to 125.00 Dollars. Warranty of course is expired, any suggestions or help would be greatly appreciated. *Tr

Filed Incident EngineNHTSA 10504094
Engine & coolingFuel system

Every time after filling up the gas, the car dies on road after less than .5 Mile driving. However, it can be restarted again after several minutes. *Tr

Filed Incident Engine · Fuel / propulsion systemNHTSA 10503114
Engine & cooling

Engine developed severe oil leak. After 6 repairs in the last 13 months mechanic (monro muffler & auto) has said that the crankshaft end play is out of tolerance. Only repair is to replace block or entire engine. *Tr

Filed Incident EngineNHTSA 10487914
SteeringTransmission & drivetrainEngine & cooling

While driving, the engine just suddenly died, stopped working leaving a 1.7 Ton vehicle with no steering or brakes, it was a miracle I rolled to a stop and did not caused an accident it happened a few more times, this vehicle is a ticking time bomb, we need to file a class action lawsuit against dodge-chrysler, records show this happened to a lot of people quite a few times. *Jb

Filed Incident Steering · Power train · EngineNHTSA 10461828
Engine & coolingTransmission & drivetrainElectrical system

Letter from complaint regarding problems with his 2006 dodge caravan 3759 vin; the vehicle was repossessed on sept 30, 2010 and now has a recall on it; he is seeking help in having the vehicle returned to him. *Kb the consumer stated the vehicle seemed to lose power and made noises when going up a hill. Also, all of the instruments on the dashboard went out, when the consumer hit a bump in the road. *Jb

Filed Incident Engine and engine cooling · Power train · Electrical systemNHTSA 10413028
Engine & cooling

The vehicle lost oil pressure. The vehicle had to be towed. It was found that the front seal had failed resulting in loss of 4 quarts of oil. When evaluated at a repair facility they found that the crankshaft had failed and was pushing the front seal out. I was told that a technical service bulletin was available to tell dealers how to fix the problem. I have found references in posts to others having a similar failure in this engine.

Filed Incident Engine and engine coolingNHTSA 10384993
Engine & coolingTransmission & drivetrain

I own a 2006 dodge caravan with 2.4 Liter, 4 cyl dohc 16 engine. This van was built at the factory in 2005 - sold new in january 2006 to a rental agency and I purchased later when the vehicle had about 19,000 miles on it. The van now has 63,000 miles (in november 2010). I noticed very significant engine oil leak near the oil filter housing. The leak was determined to be coming from the front crankshaft seal. I had this seal replaced but within a days it had popped out and was leaking again. I understand...

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that there is a technical repair/service bulletin - case number [[redacted]] (do a google search to find) on this issue. I also see that there are two nhtsa cases with identical problems to mine listed on this site (10333917, 10257511). Anybody see a trend here???? It's pretty clear to me that dodge has manufacturing issues with this engine if the crankshaft is continuously kicking out the seal. I wasn't expecting major engine overhaul or replacement on this vehicle when I purchased it and, as I said, the van only has 63,000 miles. Last dodge I will be buying!! Information redacted pursuant to the freedom of information act (foia), 5 u.S.C. 552(B)(6). *Tr

Filed Incident Engine and engine cooling · Power trainNHTSA 10369235
Engine & coolingVisibility & wipersBody, doors & structure

Tl*the contact owns a 2006 dodge caravan sxt. While the vehicle was parked and while driving the contact was unable to lock both side cargo doors or open them by using the remote. The vehicle was taken to a local mechanic who stated that the wiring needed to be replaced in both doors. The doors had to be locked and unlocked manually. The passenger side front windows also would not open. She stated that the radiator was leaking fluid. The estimated repair cost was $1,000. The contact was unable to provide a vin. The vehicle was being repaired when the complaint was filed. The approximate failure mileage was 47,800. The current mileage was 48,500.

Filed Incident Engine and engine cooling · Visibility · Latches / locks / linkagesNHTSA 10344774
Engine & coolingEquipment & accessories

While driving our 2006 dodge caravan in the rain or thru a puddle the serpentine belt keeps slipping of comes off this is an on going problem and the date listed below is the latest incident. This seems to me like a safety issue, power steering is lost and if not expecting this problem an accident could happen. *Tr

Filed Incident Engine and engine cooling · EquipmentNHTSA 10333917
Engine & cooling

I started seeing fluid running from under van. I couldn't see where it was coming from> it did not appear to be from hoses etc. I took the van to repair shop. They found the seam of the radiator leading to the crimp where the plastic tank for fluid was the cause. I was told they had seen this before. They had to replace radiator. The van is a 2006 dodge grand caravan. *Tr

Filed Incident Engine and engine coolingNHTSA 10313370
Engine & coolingCrash

Exiting the freeway a going 70 my van turned off, struggled with the power steering, the gas light came on as the engine died, I got rear ended , while we waited to be towed the van sizzled and all the hazards and power went out, dark out. *Tr

Filed Incident Engine and engine coolingNHTSA 10298222
Engine & coolingElectrical systemFire

I have a 2006 dodge caravan; it too shut down on me while going down the hwy at 70mph and all three of my children were in the van. Thank the lord that no one was hurt. This was the first time that my van had ever done this but was not the last; this van had shut down on me a couple more times. I took the van to a local shop, but never found out anything. I was told that it could be the heat of the south texas weather, but I thought cars were made to withstand all weather. Then it started having electrical...

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issues; like the light would go on and off in the middle of the night, really at any time with no keys in it, the wipers would come on when I didn't need them to or would not come on in the rain were I needed it the most, the dome light would come on while driving home at night, or while taking my kids to school the dome light would come on and not go off. I no longer can drive the van, because it started fire christmas morning while my husband was driving, we were getting ready to go out of town. I have looked on line and it seems that this has happened to others were the van shuts down while driving or the driver smelt or seen smoke coming from under the dash near the fuse box. There was one that the guy called triple a after his car shut down on the interstate and started smoking under the dash. There is about 3-4 dz listing were their van had what they called kindred spirits light, radio, door locks you name it going on & off. A 2006 caravan like mine in fort lewis, wa totally shut down while driving & rear ended another car. There is a website that has steps to trouble shoot the electrical system in a dodge caravan, three are check your ground connection & two of those is if you loose power while driving.

Filed Incident Engine and engine cooling · Electrical systemNHTSA 10297600
Engine & cooling

My boyfriend noticed an oil leak under the van. We took it into a repair shop to have it fixed. They said that it was the front crankshaft seal. Ten days after it was fixed, the van started leaking again. We took it back to the shop. They fixed the leak again and took it for a test drive. The van stared leaking during the test drive so they ran a bunch of tests. They decided the problem was the oil pump. When they took the oil pan off to fix the pump, they found the thrust bearing in the oil pan. I decided to have...

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it towed to a different repair shop. That shop told me that I'd have to replace the whole engine. I think that the bearing was faulty and that it defiantly shouldn't have gone out considering the van only has 30,000 miles on it. The second repair shop said that they couldn't fix just the thrust bearing because the engine was toast. I am the second owner of the van. When I bought the van it had 18,000 miles on it. It was under warranty, but it expired in november 2008. The second repair shop said that there are no used engines or refurbished engines available. I pay $305 a month in payments and can't afford a repair bill that shouldn't have happened in the first place. *Tr

Filed Incident Engine and engine coolingNHTSA 10257511
SteeringEngine & cooling

Tl*the contact owns a 2006 dodge caravan. While driving various speeds in rainy weather conditions, the belts in the vehicle become wet when driving through an inch or more of water. As a result, the vehicle will have reduced power, a loss of power steering, and the alternator will reduce its conductivity. When the failure occurs, the contact is unable to make any turns due to the loss of power steering. He has to wait until the belts dry before the power steering can become operable again. The vehicle has not been taken to a dealer and no repairs have been made. The contact is in the process of notifying the manufacturer. The failure mileage was 22,000 and current mileage was 50,000.

Filed Incident Steering · Engine and engine coolingNHTSA 10254839
Engine & cooling

On 7/29/08 I drove my vehicle to a business meeting and noticed the oil light flashing on and off. When I was through with the meeting I checked my oil to see if it was low and found that it was, when I pulled out of the parking space I found a puddle of oil on the ground. I drove directly to monro-joppa rd. Shop to get it checked out and they found that the crank shaft had cracked and was causing oil to pour out of the car. The replaced all parts necessary and it cost me $737. One week later on 8/8/08 I drove to...

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another business meeting and coming out to my car found that it was leaking again. I took it back to monro-joppa rd. And they found that it was the same problem. They went to schaefer & strominger to obtain a dodge part (crank shaft) and was told by the service man there that they have been seeing this problem with certain dodge cars. The mechanic from monro asked why haven't the cars been recalled. The dodge service man gave the mechanic from monro a paper with the solution number and what would need to happen if it continues. The next step if this problem is not corrected, would be to replace the engine. I was given a copy of this form as well. So far this problem has been repaired twice and I am concerned about it happening again and causing me to replace an engine on a 2 year old van. *Tr

Filed Incident Engine and engine coolingNHTSA 10238118

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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