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Vehicle safety record

2004 Ford Econoline Problems, complaints & recalls

Owners have filed 115 complaints about the 2004 Ford Econoline with NHTSA, most often about the engine & cooling (27) and the fuel system (24). Those complaints describe 4 crashes, 4 fires, 20 injuries and 1 death. There are no recalls for it. For comparison, the 2003 has 215 and the 2005 has 0.

NHTSA data checked

FFar more problems than a typical Econoline year, for its age

#100 most complained-about 2004 vehicle

Complaints
115
Recalls
0
Crashes
4
Fires
4
Injuries
20
Deaths
1

Most common 2004 Ford Econoline problems

Share of all 115 complaints. One complaint can name more than one area. Tap an area for its complaints and recalls.

No recalls for the 2004 Ford Econoline

NHTSA lists no recalls for the 2004 Ford Econoline. Recalls can be announced at any time - this page updates daily.

What owners say

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115 complaints about the 2004 Ford Econoline

Newest first, as filed with NHTSA by owners. Page 1 of 5.

Transmission & drivetrain1 injury

The contact owns a 2004 Ford F-150. The contact stated that while parked when the vehicle suddenly rolled backwards downhill the contact's son attempted to get into the vehicle to make it stop. The trailer's jackknife stopped the vehicle from going onto the road. The contact manually moved the vehicle back into their garage. The contact stated their son did receive injuries to their head, left or right leg (the contact was unsure of the exact leg), and their left or right arm (the contact was unsure of the exact...

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arm). Medical attention was needed. The dealer was not contacted. The manufacturer was informed of the failure and opened a case. The manufacturer referred the contact to the NHTSA Hotline to file a safety complaint. The failure mileage was 74,000.

Filed Incident Power trainNHTSA 11675913
Equipment & accessories

THE component system addressed, which is available for inspection, is the propane line routed through a jagged torched hole in the vehicle main frame; location is left-rear frame extension. Pictures are available. IF piping is allowed to remain, the propane line will sustain a propane leak with constant rubbing against the hole going through the frame. Our safety, and the safety of many others across the nation is at risk, specifically with the reports of motorhome fires to date. THE existing problem has not...

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been confirmed by a dealer or independent service center at this time. THE existing problem has not been confirmed by the manufacturer, police, insurance representatives or others. NO indicators of any kind for system failure are included on this model. Propane smell or fire would be immediate. Problem appeared after news broadcast of last motorhome fire; I investigated problem on my own. TWO attempts to report this system problem failed when NHTSA would not accept or recognize vehicle VIN number.

Filed Incident EquipmentNHTSA 11527403
Other & unknownCrash

I arrived at my destination, lined up to park, shifted my foot from accelerator to brake and ... YIKES the engine was racing like crazy. I put both feet on the brake, shoving hard, engine continues to accelerate over the curb & into a fence. Pulling against the brakes, the engine continued to race. I reached to yank it out of gear, when it TOOK OFF backwards across the parking lot. Still standing on the brakes, I frantically looked for a path that would give me time to kill the engine. skipped the window that...

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I couldn't see if there were PEOPLE on the other side of it ... angled to go around parked cars and went for the ignition switch to kill the engine. After I got the engine switch off, the momentum carried me into the first parked car, which shoved it into the next parked car. THANK GOODNESS there were no people in either, nor in the parking lot!! No warnings of any kind. The entire vehicle is available for inspection; it has yet to be inspected. There is no way I would drive this suicidal-murdering death-trap ANYWHERE, so I had it towed. Police and insurance have been notified.

Filed Incident Unknown or otherNHTSA 11468282
Transmission & drivetrainElectrical system

The contact owns a 2004 Ford E-250. The contact stated while driving 45 MPH, the vehicle lost motive power and stalled. The vehicle coasted to the side of the road and the contact waited for a minute to restart the vehicle before starting to drive however, the failure persisted. No warning light was illuminated. The contact had the vehicle towed to an independent mechanic who inspected the vehicle but could not duplicate the failure. The mechanic believed that the failure was related to NHTSA Campaign Number:...

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05V270000 (Electrical System) and referred the contact to the manufacturer for assistance. The contact notified the manufacturer of the failure and the recall but was informed that the VIN was not included in the recall and that the recall only included the diesel engine vehicles. The vehicle was not repaired. The failure mileage was approximately 110,000. The VIN was not available.

Filed Incident Power train · Electrical systemNHTSA 11451171
Electrical systemFire

My box truck caught on fire, fire started at the plug in receptacle that keeps the glow plug warm and spread from there. Luckily my across the street neighbor helped put out the fire temporarily with 2 of his fire extinguisher until the fire truck arrived, otherwise it would have been a major catastrophe.

Filed Incident Electrical systemNHTSA 11449743
Wheels & tires

I was driving my rv down the freeway when the inside dual blew out on the passenger side of the vehicle. Before the tire blew out I noticed a vibration on the passenger side of the rv. A few moments later the tire blew out and the tread came off completely leaving only the side walls. I do not remember running over any objects in the freeway and had not hit any pot holes. This tire was three years old with less than 5,000 miles on it. I had checked and verified the tire pressure before leaving and ensured that...

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I had inflated the tires to the recommended tire pressure per the vehicles owner manual 80 psi. These tires were the definity dakota lt225/75/16 tire. The tire was replaced by pep boys as I had purchased the hazard warranty.

Filed Incident TiresNHTSA 11154216
Equipment & accessories

Tl* the contact owns a 2004 ford e-450. The contact received notification of nhtsa campaign number: 17v782000 (equipment). The manufacturer was contacted at 1-855-262-3540 approximately two months ago. The contact left a voicemail for a call back, but did not receive a response. The contact felt that a reasonable amount of time had passed for the recall remedy. The contact had not experienced a failure. The vin was not available.

Filed Incident EquipmentNHTSA 11074505
Airbags

The air bags deployed once igntion was turned over. No accident just deployed for no reason.

Filed Incident Air bagsNHTSA 11062583
Engine & coolingFuel system

At 68,450 miles, several issues occurred: 1) oil pressure switch blew out of the housing, 2) oil was visible in coolant, 3) oil was leaking from engine, 4) idle vacillated up and down w/o any action on part of the user. Took van to dealer, who claimed to have repaired these items. Inspection of the "repaired vehicle" revealed oil still dripping off engine onto ground. Was told that this was "normal" and would disappear. However, this did not happen. Engine has continued to leak and oil continues to...

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mix with coolant fluid, even after flushing system twice since repair. Despite numerous calls to dealer, problem has not been fixed. Engine has less than 13k additional miles on it since "repair" and oil is still leaking. Leak continues to get worse with time. I believe this is a manufacturer's defect and since the engine has far less than 100k miles on it, should be repaired as a warranty item. Mixing of oil and coolant is a safety hazard and needs to be programmatically addressed by ford.

Filed Incident Engine · Fuel / propulsion systemNHTSA 11018700
Transmission & drivetrain

Viberation in rear and clunking noisr in rear when stopping at light then taking of while making a right turn

Filed Incident Power trainNHTSA 10863242
Electrical system

All gauges stop working when it rains but starts and runs ok. Power windows do not work when it rains but starts and runs ok.

Filed Incident Electrical system · Unknown or otherNHTSA 10807492
Engine & cooling

2004 Ford 4.6L engine: #2 spark plug ejected from cylinder head. ~$700 To repair!!!

Filed Incident EngineNHTSA 10749051
Airbags1 injury

Tl* the contact owns a 2004 ford e-350. While driving approximately 25 mph, the front air bags deployed without warning. The contact sustained burns on both forearms, but did not receive medical attention. There was no police report filed. The vehicle was not taken to a dealer or diagnosed. The manufacturer was not made aware of the failure. The failure mileage was approximately 177,000. The vin was unavailable.

Filed Incident Air bagsNHTSA 10727008
Lights

There are tons of drivers on public roads using off road led light bars and using amplified hid headlights. They are so bright I have to block the light with my hands when they drive by. I know this is illegal. It is terribly unsafe. Why are there not laws being enforced to prevent their use on the street?

Filed Incident Exterior lightingNHTSA 10724084
Transmission & drivetrain

At the point I reach 40 mph truck shifts to neutral, have to pull over safely and take truck out of overdrive to get home. Very dangerous when traveling at that rate of speed. Did some of my own investigating and found many website have angry people who also own same vehicles with very low mileage. I saw the range of miles between 44,000 miles to 150,000 miles. Please refer to www.Carcomplaints.Com just to start with, there are many other websites for this model you can see. Please help. *Tr

Filed Incident Power trainNHTSA 10712952
Electrical system

Tl* the contact owns a 2004 ford e-450. The contact stated that while driving at 30 mph, the vehicle stalled. The contact was unable to restart the vehicle. In addition, the vehicle failed to start intermittently. The vehicle was taken to a dealer multiple times. The technician diagnosed that the power control module, starter and the hop oil pressure pump needed to be replaced. The vehicle was repaired; however, the failure recurred on numerous occasions. The manufacturer was notified. The failure mileage was 119,000.

Filed Incident Electrical systemNHTSA 10694474
Engine & coolingFuel system

Tl* the contact owns a 2004 ford e-350. While driving 70 mph, the vehicle stalled and was towed to a dealer. The technician diagnosed that the fuel injector, fuel tank, fuel pump, and the engine needed to be replaced. The technician also stated that the silver coating in the fuel tank was from one of the damaged parts. The vehicle was repaired; however, the failure recurred. The manufacturer was not made aware of the failure. The failure mileage was 52,000. Updated 04/07/15*lj updated 11/3/15*js

Filed Incident Engine · Fuel / propulsion systemNHTSA 10680645
Body, doors & structureBrakes

Avi foodsystems vehicle # [[redacted]] is a danger on the road it is not federally inspected and you can see the truck is a hazard. I feel bad for the driver everytime I see her come to our account. She is risking her life driving that vehicle. This truck has ohio plates and is in erie,pa I wanted to inform d.O.T. Anonymously. Information redacted pursuant to the freedom of information act (foia), 5 u.S.C. 552(B)(6). *Tr

Filed Incident Structure · Service brakesNHTSA 10604266
Wheels & tires

Bfg commercial t/a tire (215/85 r16) blew out and had total tread separation causing some vehicle damage. Tire was under 5 years old per dot date code, under 15k miles, had good tread, no indication of damage. No known impact with any road debris, blow out occurred while traveling under 55 mph. Very little warning, just slight feeling of misbalance before tire exploded. Tires had been checked for proper inflation 2-3 days before. Tires were visually inspected during travel - no signs of over/under inflation. *Tr

Filed Incident TiresNHTSA 10588286
Suspension

Tl* the contact owns a 2004 ford f-150. The contact stated that the lower ball joints were causing premature wearing of the tires. The contact inspected the vehicle and noticed that the front end springs were completely fractured. The dealer and manufacturer were made aware of the failure. The manufacturer stated that there were no active recalls regarding the failure and declined to provide a remedy to resolve the failure. The vehicle was not repaired. The failure mileage was 93,000. Updated 05/05/14*jb

Filed Incident SuspensionNHTSA 10579555
Visibility & wipers

Tl* the contact owns a 2004 ford f-150. The contact stated the front passenger's side window independently opened. The failure recurred several months later on the rear passenger window. The vehicle was taken to the dealer, who stated that both window regulator assemblies would need to be repaired. The vehicle was not repaired. The manufacture was not made aware of the failure. The approximate failure mileage was 60,000.

Filed Incident Visibility / wiperNHTSA 10567423
Brakes

Tl* the contact owns a 2004 ford e-450. The contact stated that while driving approximately 40 mph, the brakes suddenly engaged independently. The vehicle was taken to an independent mechanic for diagnosis. The mechanic stated that the aluminum pucks in the braking system expanded when heated, causing the brakes to engage. The mechanic recommended replacing the aluminum pucks with steel ones. The manufacturer was made aware of the failure. The vehicle was not repaired. The approximate failure mileage was 30,000. Updated 3/28/14*cn

Filed Incident Service brakesNHTSA 10553339
Engine & coolingFire

Tl* the contact owns a 2004 ford e-350. The contact stated that while driving approximately 55 mph, he noticed smoke coming from the exhaust pipe. The vehicle was taken to the dealer and to an independent mechanic for diagnosis. Both technicians advised the contact that the egr cooler and the head gasket would have to be replaced. The vehicle was not repaired. The approximate failure mileage was 83,000.

Filed Incident EngineNHTSA 10548763
Engine & cooling

Tl* the contact owns a 2004 ford e-150. The contact stated that a private mechanic attempted to remove the spark plugs but they were fused to the engine. The vehicle was eventually repaired. The manufacturer was contacted about the failure. The failure mileage was 118,000. The vin was unavailable.

Filed Incident EngineNHTSA 10542912
Brakes

Tl* the contact owns a 2004 ford e450 sd. The contact stated that while driving various speeds, the brakes would seize independently. The vehicle was taken to an independent mechanic for diagnosis where both the front and rear brakes were replaced. The master cylinder was also included in the repair. The failure recurred numerous times. There had been other repairs that involved the replacement of the brakes. The manufacturer was notified of the problem. The approximate failure mileage was 26,000.

Filed Incident Service brakesNHTSA 10534107

Ford Econoline: every year compared

YearComplaintsRecallsCrashesFiresTop problemGrade
20070200-B
20060200-B
20050200-B
2004115044Engine & coolingF
200321541915Engine & coolingF
20021704713Engine & coolingF
20011755411Engine & coolingF
200023151420Wheels & tiresF
All Econoline years

2004 Ford Econoline vs rivals

More sales usually means more complaints, so compare similar vehicles of the same year. The grade compares each vehicle with its own model's other years.

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Questions about the 2004 Ford Econoline

Does the 2004 Ford Econoline have any recalls?

NHTSA lists no recalls for the 2004 Ford Econoline right now. Recalls can be announced at any time, and this page checks NHTSA every day. You can also check your exact vehicle by VIN at nhtsa.gov/recalls.

What are the most common problems with the 2004 Ford Econoline?

By the complaints owners filed with NHTSA, the most common problem areas are the engine & cooling (27), fuel system (24), transmission & drivetrain (15).

How many complaints has the 2004 Ford Econoline had?

115 complaints have been filed with NHTSA, the first on November 7, 2003 and the latest on July 24, 2025. Of these, 4 describe a crash and 4 a fire, and together they report 20 injuries and 1 death.

Is the 2004 Ford Econoline a reliable vehicle?

Its Safety Index is 1 out of 100 (grade F: far more problems than a typical Ford Econoline year, for its age). The index weighs complaints, crashes, fires, injuries, deaths and recalls against how long the vehicle has been on the road, compared with the same model's other years. It is not a measure of every repair - read the complaints and owner experiences, and have any used vehicle inspected before you buy.

Which Ford Econoline years have the most complaints?
What should I do if my 2004 Ford Econoline has a problem?

If it is a safety problem, stop driving it if it is unsafe and contact your dealer. Report it to NHTSA at nhtsa.gov/report-a-safety-problem - enough reports start investigations and recalls - and share your experience here so other owners know what to look for.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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