Check a vehicle VIN check Latest recalls Latest complaints Common problems Rankings Compare vehicles Recall roundups All makes Guides Share your experience
Theme

Vehicle safety record

2002 Kia Rio Problems, complaints & recalls

Owners have filed 152 complaints about the 2002 Kia Rio with NHTSA, most often about the engine & cooling (48) and the airbags (24). Those complaints describe 29 crashes, 10 fires, 32 injuries and 1 death. It is covered by 1 recall, the latest in April 2004 for the delivery. For comparison, the 2001 has 224 and the 2003 has 84.

NHTSA data checked

FFar more problems than a typical Rio year, for its age

#77 most complained-about 2002 vehicle

Complaints
152
Recalls
1
Crashes
29
Fires
10
Injuries
32
Deaths
1

Most common 2002 Kia Rio problems

Share of all 152 complaints. One complaint can name more than one area. Tap an area for its complaints and recalls.

2002 Kia Rio recalls 1

Recall repairs are free. Your dealer fixes them whether or not you bought the car there - check your VIN at nhtsa.gov/recalls to see if yours is done. What to do

Fuel system: delivery

04V179000187,790 vehicles affected

The problem
On certain passenger vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly to the fuel intake nipple, or when force is accidentally applied to the intake nipple during the vehicle assembly process or during engine compartment repairs.
The risk
Fuel leakage in the presence of an ignition source may result in a fire.
The fix
Dealers will replace the fuel distributor and main fuel tube assemblies. The recall began june 18, 2004. Owners should contact kia at 1-800-333-4542.

What owners say

Be the first Rio owner to share.

Problems or none - your experience is exactly what the next buyer is looking for. Write it now

152 complaints about the 2002 Kia Rio

Newest first, as filed with NHTSA by owners. Page 1 of 7.

Wheels & tires

I have had the berings replaced 2 times in the passenger side two times now and its doing it again the other side was done first . The car just stopped dead in the road and I could not get it to move before I got it fixed the time before this . I dont have the money to keep fixing this same problem the car has been sitting for months now . I got the car to finally move backwards so I drove it backwards to the spot its in got it fixed . And for the third time its happening again.

Filed Incident WheelsNHTSA 11233447
AirbagsCrash1 injury

Tl* the contact owned a 2002 kia rio. While driving 30 mph, the vehicle was involved in a front end crash. The front driver side air bag deployed aggressively and metal fragments struck the contact's face. A police report was filed. The contact sustained a head laceration that required stitches, a broken nose, and a hand injury. Medical attention was required. The manufacturer was not notified of the failure. The vehicle was towed to the salvage yard and deemed destroyed. The failure mileage was unknown. ...Updated 7/19/16*bf *js

Filed Incident Air bagsNHTSA 10883214
Engine & cooling

I just got my car fixed on mon. 8/25/14. I took it in because it was idling rough. The shop put in new spark plugs and wires. It cost me $180. I drove it home. It was smooth. Then I drove to downtown akron, about 15 miles, to a hike. When I was almost there, my car just went dead while I was driving. I pulled over and parked off the busy road onto a parking lot (part of/by akron university). The car was dead. It made a clicking noise when I tried to start it. I called aaa and they didn't know what was wrong (it had...

Read the full complaint

a brand new 6 year battery in it). They towed me back to the shop that had worked on it earlier that day - 15 miles. The next day, 8/26/14, the shop told me the timing belt broke and it ruined the engine. They said kia's have an interference motor. When the belt breaks, it breaks off all the pistons (something like that) and ruins the motor. It can't be fixed. I have to buy a new motor $2000 apprx, or a new car. I live alone and don't have the money for either. I was counting on this car to last me 2-3 more years. A couple of different garages told me it looked good and should last that long at least. I was going to start saving for a new car. This is very unethical of kia. They should not be allowed to make/sell a car that has a motor that self-destructs. I've had other cars and the timing belt broke, but it did not ruin the motor. They just replaced the timing belt. This is horrible! I had no idea, no warning! All the shop I took it to never said a thing! Kia should not be allowed to do this. They should at least have to warn you about it! I have a manual and I never saw anything about it in there. My chevy manual had the miles and what you need to do at those miles. The kia book does not. I had no idea!! This should be illegal! Total rip off! *Tr

Filed Incident EngineNHTSA 10628921
SuspensionBrakesBody, doors & structure

Slowing to turn into gas station, rear axle broke do to excessive rust rot. The body on this car had stated to rust at 8000 miles, rear frame has excessive rust rot also. Numerous other kia rio owners are reporting this issue this is alarming I could have slammed into the gas pumps as the brakes locked do to severing a brake line. *Tr

Filed Incident Suspension · Service brakes, hydraulic · StructureNHTSA 10597220
Seats & seat belts

Tl* the contact owns a 2002 kia rio. The contact stated that the rear driver and passenger's side seat belts would not retract. The contact inspected the seat belts and discovered that part of the seat belt was disintegrated. The vehicle was not repaired. The manufacturer was not notified of the issue. The approximate failure mileage was 104,000.

Filed Incident Seat beltsNHTSA 10544190
Suspension

Tl* the contact owns a 2002 kia rio cinco. While driving approximately 60 mph, the steering wheel began to vibrate excessively and pulsation occurred when the accelerator pedal was engaged. The vehicle was taken to an independent mechanic on three separate occasions where the front passenger and driver side wheel hub bearings were replaced each time. In addition, the vehicle was taken to an authorized dealer twice for the replacement of the front passenger and driver side wheel hub bearings. The manufacturer was notified of the constant problem. The approximate failure mileage was 70,000.

Filed Incident SuspensionNHTSA 10452278
Fuel system

Tl* the contact owns a 2002 kia rio. The contact stated that when refueling the vehicle, fuel would spew back out from the filler neck. In addition, the contact stated that a strong gasoline fuel odor was constantly present within the vehicle after refueling. The contact referenced nhtsa campaign id number: 04v179000 (fuel system, gasoline: delivery) but was advised by the dealer that the vehicle was previously repaired under the recall prior to the purchase of the vehicle. The vehicle was not further repaired. The failure mileage was unknown and the current mileage was 107,000. Updated 03/16/12 *bf updated 03/30/12

Filed Incident Fuel system, gasolineNHTSA 10445892
Engine & cooling

2002 Kia rio. Consumer states timing belt failed *tgw the consumer stated the timing belt failed for a second time at 59,059 and destroyed the second engine. The consumer was informed the vehicle would not be covered under warranty, because the original timing belt was not replaced at the proper mileage. The consumer stated the original timing belt was replaced at 53,668 and the replacement belt failed at 59,059 before the recommended 60,000. A kia representative informed the consumer the warranty only extended to the original engine, not the replacement engine. *Jb

Filed Incident Engine and engine coolingNHTSA 10438436
Seats & seat belts

Tl* the contact owns a 2002 kia rio. The contact noticed that the rear seat belt was fractured. The dealer informed the contact that it was her responsibility repair the vehicle. The manufacturer had not been notified. The vehicle had not been inspected or repaired. The approximate failure mileage was 93,458 and the current mileage was unknown. The vin was unavailable. Updated 09/01/2011 *ln

Filed Incident Seat beltsNHTSA 10413387
Seats & seat belts

Tl* the contact owns a 2002 kia rio. The contact stated that the rear seat belts were failing. The vehicle was taken to the dealer who advised that they could repair the seat belts at the contact's expense. There were no recalls for the vehicle and the manufacturer was not made aware of the failure. The failure mileage was 93,458.

Filed Incident Seat beltsNHTSA 10410720
Engine & coolingFire

We were just 10 minutes driving from home, when we saw the smoke coming from front of the car. We were approaching the light so the speed was about 10 miles . Within 5/6 meters we stopped in turn line and turned off the engine. The smoke got more and more. So we get out of the car and we were just shocked. Somebody told us call 911 and we did and we called fire fighters as well. During that period fire was coming out of the bonnet and other cars were around us. I was just afraid of explosion . In couple of minutes...

Read the full complaint

police came and block the road. Then fire fighters came and put the fire out. But our car was totally damaged and out of order. We towed it to the auto body and some days later they told can't do anything with it.

Filed Incident Engine and engine coolingNHTSA 10371653
Engine & coolingFire

I got the second hand 2002 kia rio 4 months ago . Me and my wife were driving for 1 mile when the smell of smoke came and in the couple of seconds there was smoke came from the bonnet. I switched off and tried to open the bonnet but the smoke got more and more ,so we left the car immediately and we saw flames came from right part of the bonnet. We were just shocked and scared of fire. We called 911 and firefighters and in less than ten minutes front part of the car was totally ruined. Looking optimistically there...

Read the full complaint

was no injury at all . But how about the next one! Can everybody be lucky as we were?! We were just in the middle of the turn line in middle of the street , so other cars were around us I can not imagine what could happened if I was in freeway or if my wife was alone!? *Tr

Filed Incident Engine and engine coolingNHTSA 10368522
Body, doors & structure

Drive side door will not unlock, and therefore, will not open. *Tr

Filed Incident Latches / locks / linkagesNHTSA 10357878
Engine & cooling

Tl*the contact owns a 2002 kia rio. While the contact was driving approximately 2-5 mph in the residence driveway, the engine stalled without warning. The vehicle was towed to an authorized dealer where they informed that the failure was related to the timing belt. The technician advised that the engine would need to be replaced. Also, previously the spark plugs, and crank shaft position sensor were replaced by the dealer. The vehicle had not been repaired at the time of the compliant. The failure mileage was 103,000. Updated 01/14/11 *bf updated 03/01/11 updated 04/1511

Filed Incident Engine and engine coolingNHTSA 10353386
Seats & seat beltsBody, doors & structure

Tl*the contact owns a 2002 kia rio. The contact stated that the driver side front seat belt would not buckle and the passenger side front seat belt anchor fell apart. The driver side front door lock would not unlock with the key or from the inside of the door. Kia was contacted and stated that there was nothing they could do. The vehicle was not repaired. The failure mileage was approximately 175,000. The current mileage was approximately 182,000. The vin was unknown. Updated 11/05/10. *Lj

Filed Incident Seat belts · Latches / locks / linkagesNHTSA 10348559
Brakes

T proportioning valve is leaking on my 2002 kia, loosing all brake fluid. Kia dealer said this is a common problem they can repair for $230.00. The proportioning valve should not fail on any car. Has this been reported before? I feel this should be a warranty item and possibly a dealer recall, what can you tell me? *Tr

Filed Incident Service brakes, hydraulicNHTSA 10289413
Engine & cooling

While my daughter was driving her 2002 kia rio, all of a sudden the car just stopped running and would not start up. There was no prior indication that anything was wrong - no light or indicators on. Had it towed to our mechanic - engine was locked up. He didn't know for sure why - oil and coolant were fine. We didn't want to pay to have the reason diagnosed, as it doesn't really matter what caused it - the motor is shot. This car has been regularly maintained - oil change every 3000 miles, regular service as recommended in the book. We had to have the transmission replaced two years ago, as it just decided to die also. *Tr

Filed Incident Engine and engine coolingNHTSA 10277906
Engine & cooling

Kia rio 2002 the check engine light will not go out I took it to get check out.Everything is fine.There is nothing wrong.They reset the check engine light and it came back on.I was told buy a kia dealer ship it is a manufacturer defect. And nothing can be done.This is been going on for four years now. I have to get the check every time the inspection is do and have the light reset. So I can pass the inspection. *Tr

Filed Incident Engine and engine coolingNHTSA 10268470
Engine & cooling

The car began to run hot when I would be briefly stopped for instance in a drive through restaurant or a longer traffic light. Once the car began to move the car cooled down. I had a mechanic friend do a tune up on my car. He said the fan has no blades they have disintegrated. This was of concern due to the fact there has been no injury to my car such as an animal in the engine. *Tr

Filed Incident Engine and engine coolingNHTSA 10238342
AirbagsCrash

Going at 80km an hour in peak friday afternoon traffic on the highway I rear ended another car and my airbag did not deploy. *Tr

Filed Incident Air bagsNHTSA 10237428
Engine & cooling

Original owner of 2002 kia rio - timing belt failed at 93,000 miles causing total engine failure (interference engine). Timing belt is covered under warranty for 100,000 miles for original owner according to the manual. Kia would not honor warranty. Several thousand dollars later, I had a replacement engine installed. It failed 2,300 miles later due to the camshaft shearing and the interference problems. Again, not covered under warranty. *Tr

Filed Incident Engine and engine coolingNHTSA 10228660
Suspension

My car pulls hard to the right when I press the gas pedal and I have to turn the steering wheel to the left to compensate for that. As soon as I pull my foot from the gas pedal, the car immediately goes to the left and I have to bring the steering wheel to the normal position. This happens 100% of the time. I feel this is a potentially dangerous situation since I have to pay close attention to the timing in order to keep the car straight at higher speeds. I am the first owner of the car and the car was properly...

Read the full complaint

maintained by my local mechanic (i have records of even oil changes) and even after alignment and tire change for the problem by a kia dealer, the problem is still there. I've been to 2 different kia dealers and I was told this is a "normal" situation in these kinds of cars and it happens to "all of them at high mileage". I also tried to reach the regional office and after numerous phone calls I didn't get a response from there yet. The car is at 98,000 miles and I've had the problem for about more than 3 months. I believe kia either should honor their 100k mile warranty or if it is happening to "all of them" and it is "normal" they should move their official warranty lower (for example 80k miles etc.) Or they should warn the consumer about this "normal" situation with big letters in their advertisements and manuals. *Tr

Filed Incident SuspensionNHTSA 10228237
Engine & cooling

I have taken my 2002 kia rio to a certified reputable mechanic. His determination of the faulty engine was due to the fact of a inferior timing belt. His statement was that the timing belt gave out and the engine is designed so that basically when this happens the crankshaft and valves ruin itself due to the broken timing belt. This happening leaves me with basically a $2,000 dollar loss all because of maybe a $100 part. *Tr

Filed Incident Engine and engine coolingNHTSA 10210004
AirbagsCrash1 injury

Our kia rio was involved in a front end collision where the air bags failed to deploy at over 40 miles an hour. It's by the grace of god we didn't find this out in a faster collision costing someone their life. *Tr

Filed Incident Air bagsNHTSA 10208669
Electrical systemLights

Electrical line from rear of brake switch is short in length and unsecured resulting in wire damage that shorts electrical fuse to switch. Results in brake light failure and possible rear end collision due to no brake lights. New switch from factory was installed by kia dealership- but problem persists. The vehicle is a 2002 kia rio cinco. I'm worried for my family's and others safety. This is a design defect, that I feel the consumer should not have to bear the expense. *Tr

Filed Incident Electrical system · Exterior lightingNHTSA 10201309

Kia Rio: every year compared

YearComplaintsRecallsCrashesFiresTop problemGrade
2006741120AirbagsD
200537144Engine & coolingC
200450252Engine & coolingC
200384382Engine & coolingD
200215212910Engine & coolingF
200122432114Engine & coolingF
20003000AirbagsA
All Rio years

2002 Kia Rio vs rivals

More sales usually means more complaints, so compare similar vehicles of the same year. The grade compares each vehicle with its own model's other years.

Own a 2002 Kia Rio? Share your experience.

Your experience goes live straight away and helps every owner and buyer who checks this vehicle. Anonymous, free, no account.

Overall, how would you rate it? *

0/4000 · Please leave out names, phone numbers and your full VIN.

By posting you confirm it's your own, honest experience and agree to the rules. Safety defect? Also report it to NHTSA - that's how recalls start.

Questions about the 2002 Kia Rio

Does the 2002 Kia Rio have any recalls?

Yes - NHTSA lists 1 recall for the 2002 Kia Rio: delivery (April 2004). Recall repairs are free at any authorized dealer. Enter your VIN at nhtsa.gov/recalls to see whether yours has been fixed.

What are the most common problems with the 2002 Kia Rio?

By the complaints owners filed with NHTSA, the most common problem areas are the engine & cooling (48), airbags (24), brakes (21).

How many complaints has the 2002 Kia Rio had?

152 complaints have been filed with NHTSA, the first on December 29, 2001 and the latest on July 19, 2019. Of these, 29 describe a crash and 10 a fire, and together they report 32 injuries and 1 death.

Is the 2002 Kia Rio a reliable vehicle?

Its Safety Index is 13 out of 100 (grade F: far more problems than a typical Kia Rio year, for its age). The index weighs complaints, crashes, fires, injuries, deaths and recalls against how long the vehicle has been on the road, compared with the same model's other years. It is not a measure of every repair - read the complaints and owner experiences, and have any used vehicle inspected before you buy.

Which Kia Rio years have the most complaints?

2001 (224), 2013 (153), 2002 (152). See every Kia Rio year compared.

What should I do if my 2002 Kia Rio has a problem?

If it is a safety problem, stop driving it if it is unsafe and contact your dealer. Report it to NHTSA at nhtsa.gov/report-a-safety-problem - enough reports start investigations and recalls - and share your experience here so other owners know what to look for.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

Owners helping owners

Know before you drive.

Every experience you share - good or bad - shows on that vehicle's page and helps the next owner and buyer. Two minutes, anonymous.

Share your experience