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Vehicle safety record

2004 Orion II Problems, complaints & recalls

No owner complaints about the 2004 Orion II have been filed with NHTSA. It is covered by 1 recall, the latest in March 2005 for the fuel system, diesel.

NHTSA data checked

CAbout as many problems as a typical II year, for its age

Complaints
0
Recalls
1
Crashes
0
Fires
0
Injuries
0
Deaths
0

2004 Orion II recalls 1

Recall repairs are free. Your dealer fixes them whether or not you bought the car there - check your VIN at nhtsa.gov/recalls to see if yours is done. What to do

Fuel system

05V079000302 vehicles affected

The problem
On certain transit buses, the fuel lift pump could fail in a manner which results in engine fuel starvation, which could result in a stall condition. Potential lift pump failure modes include: brush wear out, bushing failure, rotor tab insert failure, or any other failure mode that would cause the fuel pumping element to stop spinning.
The risk
If the fuel lift pump pumping element stops spinning and the fuel pumping vanes stop in a location which blocks fuel flow through the lift pump, the engine will be starved of fuel. Fuel starvation could cause low engine power, engine misfire, or engine stall. Prior to the engine stalling, the operator could experience low engine power, engine misfire, and/or dash-mounted fault lamp illumination.
The fix
Cummins is conducting the owner notification and remedy for this campaign. Owners may contact cummins at 1-800-343-7357 or orion bus at 905-403-7807.

What owners say

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No complaints about the 2004 Orion II yet

No owner has filed a complaint about this vehicle with NHTSA. If yours has a problem, share it here and report it to NHTSA.

Orion II: every year compared

YearComplaintsRecallsCrashesFiresTop problemGrade
20040100-C
20020100-C
20010300-F
20000400-F
All II years

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Questions about the 2004 Orion II

Does the 2004 Orion II have any recalls?

Yes - NHTSA lists 1 recall for the 2004 Orion II: fuel system, diesel (March 2005). Recall repairs are free at any authorized dealer. Enter your VIN at nhtsa.gov/recalls to see whether yours has been fixed.

How many complaints has the 2004 Orion II had?

None have been filed with NHTSA so far.

Is the 2004 Orion II a reliable vehicle?

Its Safety Index is 50 out of 100 (grade C: about as many problems as a typical Orion II year, for its age). The index weighs complaints, crashes, fires, injuries, deaths and recalls against how long the vehicle has been on the road, compared with the same model's other years. It is not a measure of every repair - read the complaints and owner experiences, and have any used vehicle inspected before you buy.

What should I do if my 2004 Orion II has a problem?

If it is a safety problem, stop driving it if it is unsafe and contact your dealer. Report it to NHTSA at nhtsa.gov/report-a-safety-problem - enough reports start investigations and recalls - and share your experience here so other owners know what to look for.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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