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Vehicle safety record

2004 Pontiac Sunfire Problems, complaints & recalls

Owners have filed 32 complaints about the 2004 Pontiac Sunfire with NHTSA, most often about the electrical system (16) and the engine & cooling (7). Those complaints describe 3 crashes, 1 fire and 1 injury. It is covered by 2 recalls, the latest in October 2008 for the steering. For comparison, the 2003 has 85 and the 2005 has 68.

NHTSA data checked

AFar fewer problems than a typical Sunfire year, for its age

#180 most complained-about 2004 vehicle

Complaints
32
Recalls
2
Crashes
3
Fires
1
Injuries
1
Deaths
0

Most common 2004 Pontiac Sunfire problems

Share of all 32 complaints. One complaint can name more than one area. Tap an area for its complaints and recalls.

2004 Pontiac Sunfire recalls 2

Recall repairs are free. Your dealer fixes them whether or not you bought the car there - check your VIN at nhtsa.gov/recalls to see if yours is done. What to do

Steering

08E0630003,855 vehicles affected

The problem
Dorman products is recalling 3,900 intermediate steering shafts dorman part nos. 425-151, 425-152, And 425-153, (sold under dorman's "oe solutions" brand name), balkamp #'s 7-3057, 7-3058, 7-3059 (sold under the "napa" brand name), and platinum parts #'s 2425151, 2425152, and 2425153 manufactured during the month of september 2007. These replacement steering shafts can be used on the vehicles listed above. The weld connecting the inner tube to the outer tube may be defective.
The risk
If the weld fails, loss of steering could result, possibly resulting in a vehicle crash.
The fix
Dorman will notify owners and replace the steering shafts free of charge. The recall began on october 16, 2008. Owners may contact dorman toll free at 1-800-523-2492.

Seat belts: rear / other

04V30000037 vehicles affected

The problem
Certain passenger vehicles fail to conform to federal motor vehicle safety standard no. 210, 'Seat belt assembly anchorages.' The passenger-side rear safety belt may have been installed with an incorrect nut and bolt.
The risk
In a severe crash, the upper seat belt anchorage may separate. The effectiveness of the seat belt could then be reduced and the occupant could receive greater injuries.
The fix
Dealers are to inspect the safety belt anchorage and install a new nut and bolt, if necessary. The recall began on august 23, 2004. Owners should contact chevrolet at 1-800-630-2438 and pontiac at 1-800-620-7668.

What owners say

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32 complaints about the 2004 Pontiac Sunfire

Newest first, as filed with NHTSA by owners. Page 1 of 2.

Body, doors & structure

While driving my 2004 pontiac sunfire, I had to hold the steering wheel to the left in order for it to go straight. I thought I might need a front end alignment and dropped the car off at my neighborhood firestone dealer that normally works on my cars. After checking the car, they called me and said the frame of the car was rusted out and it was unsafe to drive. When I picked up the car, they gave me pictures of the front passenger side of the frame which all ready had cracked apart due to the rust. They said if...

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you hit a pothole or anything in the road the frame could split apart and cause an accident. I called a body shop to see if it could be repaired and they said it was to big of a job.. They recommended junking the car.. This car is in real good shape except for this major defect. This has forced me to buy another car.. I'm very disappointed in the quality of your product. I feel there should be a recall for this problem.

Filed Incident StructureNHTSA 11349088
Other & unknown

The inner ignition lock needs to be changed about every 60,000 miles. You can't turn the key over at all so obviously you can't start your car. This should be a recall, alot of other people have the same problem.

Filed Incident Unknown or otherNHTSA 11015293
Body, doors & structure

My daughter left home and the vehicle frame, of the 2004 pontiac sunfire,broke in two parts while she was driving the vehicle. The tow truck driver said it broke due to it rusted into two parts. She was not injured but the car of course was inoperable. There was no wreck or accident for the frame of this vehicle to disintegrate. She could have been seriously injured if she was traveling at more than 35 mph and on an open highway. I contacted general motors and they gave this a gm case number and suggested I...

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contact you concerning this problem to make other vehicle owners aware of it. The shop that is repairing the vehicle stated he had a hard time finding a frame due to the fact this is very common in pontiac sunfire vehicles. This is a very serious safety issue.

Filed Incident StructureNHTSA 10716042
Electrical systemAcceleration & cruise controlEngine & cooling

Bought car used in 2013. Everything seemed to be okay until 9/12/14 when the theft system service light came on and I noticed the speedometer, rpms, and gas indicators were not reading - car began stalling like it was going to shut down. I was traveling about 50 to 55 mph on a busy street. After car is shut off for a time it starts up okay and runs until the same thing reoccurs after going about 20 miles or so - if car shuts down while moving it could cause a serious injury or death. I have read numerous complaints about this same thing on various websites. Apparently, the approximate cost to fix is $400.00 - I am on a limited income and cannot afford. Please help. *Tr

Filed Incident Electrical system · Vehicle speed control · EngineNHTSA 10637233
SteeringElectrical systemBrakes

Vehicle does not always start right away. The vehicle has shut off multiple times while driving in town and on the highway. *Tr

Filed Incident Steering · Electrical system · Service brakesNHTSA 10596516
Electrical systemEngine & cooling

Vehicle was driven and parked for the evening. In the morning went to start the vehicle and vehicle would not start. Multiple attempts were tried to start. New starter installed and still no success to start. Vehicle was towed to repair shop. After evaluation it was found the timing chains had broken and infringed on the cylinder heads. Vehicle requires replacement engine as per mechanic. Investigated other claims of the same incident happening and have found that the 2.2L ecotec engine has had several complaints over the last 5-7 years. *Tr

Filed Incident Electrical system · EngineNHTSA 10584763
Engine & cooling

Tl* the contact owns a 2004 pontiac sunfire. The contact stated that while driving 65 mph, the vehicle stalled without warning. The vehicle was taken to an independent mechanic where the technician diagnosed that the timing chain became fractured and as result, the engine would need to be replaced. The vehicle was repaired however, the failure recurred. The manufacturer was not made aware of the failure. The vin was not available. The failure mileage was 74,000 and the current mileage was unknown.

Filed Incident EngineNHTSA 10548218
Other & unknown

In january of 2006 the tachometer gauge started jumping around not reading correct, by clicking the ignition on and off with the car not running it would re-set. In the fall of 2012 the temperature gauge started and continues to read wrong. April 1st 2013, now the fuel gauge has stared turning counter clockwise and no longer works.

Filed Incident Unknown or otherNHTSA 10511106
Electrical system

The rpm needle went totally on the right side into the needle of the speedometer. Can't tell how fast I am going. Expensive to replace. Paint starting to chip in different places. This is the second vehicle that I had that the paint peeled and general motors states that it is too old of a vehicle to pay to have painted. That is totally sad. *Tr

Filed Incident Electrical systemNHTSA 10464834
BrakesCrash

While braking the brake pedal was working normally then suddenly went soft. Pumped brakes but pedal went to floor. Caused car to crash into vehicle in front of it. Failure was consistent with either mater cylinder failure or hydraulic brake line failure causing loss of fluid and pressure. Both vehicles were a total loss. Both front airbags went off in sunfire. No serious injuries. *Tr

Filed Incident Service brakes, hydraulicNHTSA 10439679
Electrical system

When it is very hot or cold outside the speedometer and all of the needles in the instrument panel will stick at certain points or stop working completely, this occurs randomly and I can not see how fast I am going. This was part of a gm class settlement but my vehicle model was not included for a free repair or a recall of this part. I do not plan to get it fixed at a dealer because of the cost but I plan to ship the instrument cluster off and get the stepper motors in it repaired. *Tr

Filed Incident Electrical systemNHTSA 10375350
Electrical system

Can't recall events leading up to failure. The speedometer is always registering 100 mph even when it is not moving. Sometimes it will register to 70 mph, by running backwards from 100, while it is moving. I did some research to find out the history of this problem. I found where gm settled in a class action for this defect which listed my car as a car that had this faulty component, but my car was not included in the settlement. I searched this website's complaint data base and seen numerous complaints about this very same issue, the speedometer. My question is, how may complaints will it take for odi to initiate and investigation, so that a proper recall can take place? *Tr

Filed Incident Electrical systemNHTSA 10320296
Electrical system

Electrical gauges on dash do not function correctly. Tach is pegged out, fuel gage not correct and speed is inaccurate. *Tr

Filed Incident Electrical systemNHTSA 10294382
Lights

Left side rear blinker light goes out several times a week. There has been a recall on other pontiac sunfires but for years other than the one I have. Apparently there is something wrong with the wiring. I can wiggle the bulb and it will work until I hit a bump and then it is out again. This is very dangerous and there should be a recall on 2004 pontiac sunfires as well as the other years. *Tr

Filed Incident Exterior lightingNHTSA 10265560
Electrical system

My gauges (all but the speedometer) have gone crazy! The fuel gauge and temp gauge are the worst. Sometimes the tachometer , though not often. My fuel gauge never reads correct and sometimes points directly down or is into the speedometer. My temp gauge either never moves or once it moves, it stays stuck in the new level. It sometimes gets into the tachometer causing that one to stop working. It sometimes goes back to normal if the car is turned on and off many, many times. Other times that doesn't even work. It occurs all the time and for the past few months they have been stuck. I would get it repaired, but can't afford the costs. *Tr

Filed Incident Electrical systemNHTSA 10265375
Electrical system

The speedometer on my 2004 pontiac sunfire sticks at various speeds and does not return to 0mph when I stop. At highway speeds it will be pegged all the way to max. This condition seems to be worse when the temperature is cold. I have also noticed that the tachometer will do the same thing but is not as bad as the speedometer. When the engine is shut off and restarted the tach will reset back to 0. *Tr

Filed Incident Electrical systemNHTSA 10263636
Electrical system

I own a 2004 pontiac sunfire and the headlights are extremely dim, making it very difficult to drive at night without using the "brights". After replacing headlight bulbs, the problem continued. I took it to a mechanic that told me this is a common problem with the sunfire and it involved corrosion to the headlight wiring harness. I looked online to see if there was a manufacturer recall, which I did not find. While researching the problem I found that this problem is very common and there is much written about the...

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problem in several auto forums, but gm has not addressed the issue with a recall. My daughter drives this vehicle and had complained to me about the problem which I did not acknowledge until she was following me at night and I saw that her headlights were extremely dim. This is a safety hazard and could cause accidents, why hasn't this problem been addressed. I see the dealers are charging approx. $600 To repair the wiring harness, which seems ridiculous, considering it is a manufacturing defect. Does there need to be deaths involved in order for this problem to be addressed?Headlights *tr

Filed Incident Electrical systemNHTSA 10250572
BrakesWheels & tiresCrash

The abs,trac and service light came on after I hit a deer because the traction control and abs would not let me stop from hitting it. I now have the problem with abs traction control and service light but it now makes it hard to stop till all those come on. I was told it was a sensor in the hub of rear end. *Tr

Filed Incident Service brakes, hydraulic · WheelsNHTSA 10221376
Electrical system

Tl*the contact owns a 2004 pontiac sunfire. While driving at various speeds, the speedometer displays inaccurate readings. The dealer stated that they would have to replace the speedometer cluster in the instrument control panel. The vehicle has not been repaired due to the cost. The failure and current mileages were 20,000. Updated 07/09/08 *bf the consumer stated the problem occurs when it is really hot or cold outside. Updated

Filed Incident Electrical systemNHTSA 10216893
Electrical system

All gauges were accurate until one morning when I was driving and noticed that the speedometer was stuck on 50 when car wash completely stopped. As I drove farther the speedometer rose to 70 when at a complete stop. The rpm gauge is reading 0 when car is in motion which is completely impossible. *Tr

Filed Incident Electrical systemNHTSA 10211255
Engine & cooling

I am experiencing the same issue as odi id number : 1016866, where at anytime, any speed, stopped or moving, my car's engine will drop below the normal idling speed and stall out. It will just stop! The car is moving, but the engine has stopped! This has happened several times! I've experienced this problem a couple of times in a high volume traffic area. This issue could cause serious injury or wreck, because when the engine is stopped, you loose power steering! This car is not an easy car to maneuver without...

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power steering. I cranked the key, the car would start right up, but as soon as the clutch hits the floor and gives the engine time to wind down, it stalls again. This issue is very sporadic, I haven't been able to put a finger on what would cause the engine to stall that way. I did email pontiac's customer support and have received no regard to my email. No questions, no confirmation other than the automatic reply, no calls, nothing. I feel like we are getting shafted on this issue and I don't think pontiac is taking this issue seriously! I don't think they realize the potential danger this issue proposes! *Nm

Filed Incident Engine and engine coolingNHTSA 10170068
Engine & coolingElectrical system

Dt*: the contact stated while driving various speeds or while stopped at an idle, the engine stalled without warning. Afterwards, the engine was easily restarted. The vehicle was inspected by a dealer who determined the battery, air flow sensor, altitude sensor, and the fuel filter fitting needed to be replaced. Although the replacements were made, the problem persisted. The manufacturer was notified.

Filed Incident Engine and engine cooling · Electrical systemNHTSA 10168661
Lights

Dt: the low beam headlights are not bright enough to see. There is no adjustment for the high beam to low beam, only a dim bulb. Has been to a dealer and tried other headlamps, but these were not any better with the visibility. Contacted gm, and gm stated that this was the way the car was designed, and they would not redesign the vehicle. This was still a problem, no corrections done. Gm suggested to put in a brighter bulb, but gm said this would void the warranty.*Ak

Filed Incident Exterior lightingNHTSA 10133204
Driver assistanceCrash1 injury

Dt: the front of the vehicle fell apart, lost control of the vehicle .Tried to get it to straigten out., It was like the vehicle wouldn't do what consumer, wanted it to do and there was no impact to the front of the vehicle,. But the air bags deployed, and the windshield busted, hit a mailbox on the right side of the passenger door. Could see black mark like it was clipped, and not dented. Felt like the vehicle was made out of plastic, it just buckled. Smelled something that seemed like smoke, but didn't see it.*Ak

Filed Incident Electronic stability controlNHTSA 10126029
Electrical system

When driving my 2004 sunfire the dash seems to get really hot and smells like something is burning. I am afraid that it is going to catch on fire.*Ak

Filed Incident Electrical systemNHTSA 10114420

Pontiac Sunfire: every year compared

YearComplaintsRecallsCrashesFiresTop problemGrade
200568100Electrical systemB
200432231Electrical systemA
200385252LightsC
200291283Electrical systemC
200177382Electrical systemC
20001123138Engine & coolingD
All Sunfire years

2004 Pontiac Sunfire vs rivals

More sales usually means more complaints, so compare similar vehicles of the same year. The grade compares each vehicle with its own model's other years.

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Questions about the 2004 Pontiac Sunfire

Does the 2004 Pontiac Sunfire have any recalls?

Yes - NHTSA lists 2 recalls for the 2004 Pontiac Sunfire: steering (October 2008); rear / other (June 2004). Recall repairs are free at any authorized dealer. Enter your VIN at nhtsa.gov/recalls to see whether yours has been fixed.

What are the most common problems with the 2004 Pontiac Sunfire?

By the complaints owners filed with NHTSA, the most common problem areas are the electrical system (16), engine & cooling (7), body, doors & structure (3).

How many complaints has the 2004 Pontiac Sunfire had?

32 complaints have been filed with NHTSA, the first on December 2, 2003 and the latest on August 13, 2020. Of these, 3 describe a crash and 1 a fire, and together they report 1 injury and 0 deaths.

Is the 2004 Pontiac Sunfire a reliable vehicle?

Its Safety Index is 83 out of 100 (grade A: far fewer problems than a typical Pontiac Sunfire year, for its age). The index weighs complaints, crashes, fires, injuries, deaths and recalls against how long the vehicle has been on the road, compared with the same model's other years. It is not a measure of every repair - read the complaints and owner experiences, and have any used vehicle inspected before you buy.

Which Pontiac Sunfire years have the most complaints?
What should I do if my 2004 Pontiac Sunfire has a problem?

If it is a safety problem, stop driving it if it is unsafe and contact your dealer. Report it to NHTSA at nhtsa.gov/report-a-safety-problem - enough reports start investigations and recalls - and share your experience here so other owners know what to look for.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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