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Engine & cooling

2006 Saturn Ion Engine problems

Owners have filed 71 complaints about the 2006 Saturn Ion's engine & cooling with NHTSA - 6% of all its complaints, most recently on February 7, 2024. They describe 2 crashes, 1 fire and 0 injuries. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Complaints
71
Recalls
0
Crashes
2
Fires
1
Injuries
0
Deaths
0

Engine complaints

Engine & coolingFuel systemVisibility & wipers

Airbags

Filed Incident Engine · Fuel / propulsion system · Visibility / wiperNHTSA 11570686
Engine & cooling

Tl* the contact owns a 2006 saturn ion. While driving approximately 15-20 mph, the vehicle stalled. The contact was able to restart the vehicle. The vehicle was taken to vandergriff chevrolet (located at 1200 w interstate 20, arlington, tx 76017, (682) 323-2486) to be diagnosed, but the mechanic was unable to duplicate the failure. The contact stated that the failure recurred five times. The vehicle was not repaired. The vehicle was not included in nhtsa campaign number: 14v047000 (air bags, electrical system). The manufacturer was not made aware of the failure. The approximate failure mileage was 113,000.

Filed Incident EngineNHTSA 11149448
BrakesEngine & cooling

Tl* the contact owns a 2006 saturn ion. While driving various speeds on different occasions, the brake pedal was depressed and the vehicle stalled. In addition, the check engine warning indicator illuminated. The vehicle was able to restart and was taken to chevrolet of dover (1450 s dupont hwy, dover, de 19901, (302) 760-9956), but the diagnosis and repairs were unknown to the contact. The failure recurred. The manufacturer was made aware of the failure. The failure mileage was 185,000.

Filed Incident Service brakes · EngineNHTSA 11115106
Engine & cooling

Takata recall the engine is on. When I turn the key to turn the engine off, the key doesn't go in the off position. I have to turn the engine on again and then try to turn the engine off.Sometimes 2 or 3 times I have to turn the engine on and then try to turn the engine off. The car is parked.

Filed Incident EngineNHTSA 11053821
Driver assistanceEngine & coolingFuel system

Engine reduction, serious safety concern, was almost hit by a semi, engine reduction light comes on, lose power and car slows at a high rate causing extreme safety hazard in traffic, must pull off interstate turn car off to reset, happening 2-3 times a day, strong smell of gas, have a leak and it is not covered under the warranty, sooner or later someone is going to be cruising down the interstate and their saturn is going to reduce engine power and they will not have time to get out of the way, they will be plowed...

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down by a semi. Are we going to continue to allow gm to ignore this issue like they ignored the ignition switch probelms until it starts causing deaths, why not solve the issue before the deaths start to occur, it seems the older these year models get the worse this problem becomes. I was forced to put a date, but this is an ongoing problem that is getting increasingly worse with the fuel leak, maybe one day the engine will reduce power at the same time I will get run over by a semi and the car will explode into flames from the fuel leak they are not recalling for my vehicle

Filed Incident Electronic stability control (ESC) · Engine · Fuel / propulsion systemNHTSA 11040840
SteeringEngine & cooling

Tl* the contact owns a 2006 saturn ion. While driving 25 mph, the vehicle stalled without warning. The vehicle was not diagnosed nor repaired. The manufacturer was not made aware of the issue. The failure mileage was 175,400. Updated 10/19/16*lj the consumer stated while driving, the steering locked up. She had to reduce her speed into order to maintain the steering wheel. The consumer turned the vehicle off, and the steering reset it self. The consumer has since experienced a similar incident. Updated 11/03/16.*Jb

Filed Incident Steering · EngineNHTSA 10904834
SteeringAirbagsEngine & cooling

Car inspection rejected codeb0092 pass presense system1 performance just put catalit converter and an engine in this car looking for tech. Service bul. Tsb3677 car is rejected demed unsafe to drive

Filed Incident Steering · Air bags · EngineNHTSA 10862705
Engine & coolingFuel system

A few weeks ago I noticed a smell of fuel coming from my car when I stop, or slow down. The last couple days the smell has bin getting stronger.. I see all these complaints, but nothing being done or it only for a few states. As a single mother of two I don't feel safe having my kids in the car.

Filed Incident Engine · Fuel / propulsion systemNHTSA 10849854
Acceleration & cruise controlEngine & cooling

I was leaving a local grocery store, started my car and proceeded to drive out of the parking lot to the main road, route 611, a fairly busy thoroughfare. As I turned right and attempted to accelerate, the check engine light came on as well as the 'reduced engine power light'. Despite pressing on the the gas pedal to accelerate safely into the flow of traffic (around 40 mph), my car would not accelerate past 10 miles per hour. I am so very lucky that I was not in an accident. I followed the instruction in the...

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saturn ion manual which says to turn off the car and the error should clear itself after 10 minutes. I did this and the 'reduced engine power light' went out but not the check engine light. I took the car immediately to my local mechanic who ran a inconclusive diagnostic test. They cleared the check engine light and the car ran fine until yesterday, 4 weeks after the first instance. While I was driving my children home from the dentist, in the flow of traffic, at close to 40 mph, the dash board chimed, check engine light and 'reduced engine power light' lit up and immediately my car would not accelerate over 10 miles per hour. Luckily, we were very close to home, and were not in an accident. Again, I let the car rest, and 12 hours later started the car, both lights cleared themselves. Within in 5 miles of driving to the gym from my home, while driving in the flow of traffic, this issue happened again. This reduced power issue should be a recall. One simple online search shows there are thousands of gm/saturn cars with this very dangerous issue. Among so many other manufacturer safety issues! This car has had 3 other recalls, one of which my local gm dealer has failed over 3 times to fix. I have to manually put my finger into the steering column to release the ignition key. Hold gm accountable and please make this issue a recall

Filed Incident Vehicle speed control · Unknown or other · EngineNHTSA 10764579
Electrical systemEngine & cooling

While driving the car will automatically shut off. I can be on the freeway at 55 miles and the car will just die. I can be at a stop light and the car will die. I have taken it in and twice they said they found nothing however the problem still exist. I thought that with the recall repair of the ignition switch it might help but it hasn't and my key still gets stuck in the ignition at times and I don't even have anything hanging on the key only the remote. Basically once you feel the car losing power and all dash lights show up, you need to restart the car to proceed. Very dangerous especially on the road. *Tr

Filed Incident Electrical system · EngineNHTSA 10691857
Engine & cooling

Tl* the contact owns a 2006 saturn ion 3. The contact stated that while waiting at a stop sign, the engine stalled and the check engine warning indicator was illuminated. The vehicle was not taken to dealer or independent mechanic. The contact received a recall nhtsa campaign number: 14e021000 (electrical system). The vehicle was taken to dealer. The vehicle was repaired but the problem recurred. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was unknown.

Filed Incident EngineNHTSA 10662915
Engine & cooling

It was about 32 degrees in the morning. I started my car and warmed it up for about 5 minutes or so. Long enough to defrost both the front and rear windows. I drove a little over mile going about the city speed limit of 45. The vehicle started shaking from the engine area. I pulled off the road into a parking lot and the vehicle began to lose power. I was able to coast into a parking space. The check engine light came on at some point. I turned the vehicle off, I waited a few minutes and turned the vehicle back...

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on. It started fine I drove it the 10 miles to the dealership with no problems, check engine light was still on. The dealership advised that the ice had formed on the throttle body and when it melted water got into the throttle body. He could put a piece on it that would cost about $900.00 But he could not guarantee that it would keep this from happening again. I didn't think about it at the time but the same thing happened last year and since the vehicle starts right back up I didn't really think about it. But the fact that the vehicle loses power while I am driving is a concern. *Js

Filed Incident EngineNHTSA 10661894
Engine & cooling

Tl* the contact owns a 2006 saturn ion. The contact stated that the vehicle was repaired by the authorized dealer for nhtsa campaign numbers: 09v419000 (fuel system, gasoline) and14e021000 (electrical system). The service engine sensor illuminated before and after both recall repairs. The contact indicated that the dealer replaced the ignition switch and the fuel pump, but the failure recurred. The contact indicated that the service engine sensor continued to illuminate and the vehicle stalled repeatedly. The two...

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recall repairs did not remedy the vehicle and the failures were happening intermittently. The vehicle was towed to the authorized dealer for further inspection. The manufacturer was notified of the failure. The approximate failure mileage was 140,000.

Filed Incident EngineNHTSA 10660031
Engine & cooling

Tl* the contact owns a 2006 saturn ion. The contact stated that while driving at various speeds, the engine warning light illuminated. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was 18,900.

Filed Incident EngineNHTSA 10652720
Engine & cooling

Tl* the contact owns a 2006 saturn ion. While driving 65 mph, the vehicle stalled without warning. The vehicle was taken to the dealer. The technician diagnosed that the spark plugs needed to be replaced. The vehicle was repaired, but the failure persisted. The manufacturer was not made aware of the failure. The failure mileage was 64,000.

Filed Incident EngineNHTSA 10649792
Acceleration & cruise controlEngine & cooling

Just entered onto a highway and suddenly could not accelerate. When hitting the gas pedal, car would not accelerate. The car was in drive and had been moving for 10 minutes prior with no issues. No prior issues before this. Pulled off the side of the highway and turned off car. When turned on again, would not crank. Lights worked fine but car just wouldn't turn on. Mechanic is not sure why car won't start still. *Tr

Filed Incident Vehicle speed control · EngineNHTSA 10640021
Engine & cooling

Tl* the contact owns a 2006 saturn ion. The contact stated while driving approximately 40 mph, the engine stalled without warning. The contact then shifted the vehicle into neutral and restarted the vehicle. The problem recurred multiple times. The vehicle was taken to an independent mechanic who was unable to diagnose the failure. The contact received a notice for nhtsa campaign number: 14v047000 air bags , electrical system) and the dealer stated that the parts were unavailable. The manufacturer was not notified of the failure. The failure mileage was unavailable.

Filed Incident EngineNHTSA 10627416
Electrical systemAcceleration & cruise controlEngine & cooling

Lost power/control while driving, felt like the bottom of the car was falling out, upon repair was informed a bad ignition coil. *Tr

Filed Incident Electrical system · Vehicle speed control · EngineNHTSA 10611155
Fuel systemElectrical systemEngine & cooling

I purchased my 2006 saturn ion 3 in 2008 from a dealership. I have had all the recall issues happen to my vehicle. 1) I have replaced the ignition switch and cylinder twice due to the car being unable to shut off. This happened in 2008 and again in 2012. Both times it was covered under warranty and repairs were done by gm dealership. Even though these have been replaced I was told they need to be replaced again under the recall because those parts are faulty as well. I have been in contact with the dealership and...

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was told they do not have the parts yet and will let me know when they are available. 2) In november 2013 my vehicle smelled of gas and was making me and my children sick. I had it checked out at the dealership and it was the fuel module. This was covered by a ntsb warranty extension. 3) My vehicle will intermittently shut off or lose power steering. When I took it into the dealership in 2013 they told me they would not touch it if they could not replicate the problem. It has not been fixed. 4) This issue is not mentioned in any of the complaints I have read here, but I have seen others complain on the internet. Beginning in january of 2014 there is a strong odor of exhaust fumes in my vehicle. My personal mechanic said there is a leak that is going into the cabin. My vehicle is slow to accelerate and feels shaky. There is also a loud noise coming from the engine compartment. I have to drive with the windows down at all times. I have had nothing but problems with this vehicle since right after I purchased it. I do not have a second vehicle nor the means to buy one. I rely on it to get me to work and to transport my family. It is very disappointing to have to deal with these issues over and over again. *Tr

Filed Incident Fuel system, gasoline · Electrical system · EngineNHTSA 10606578
Electrical systemEngine & cooling

On or about 9/12/2012, I was driving in my saturn ion going 45 miles an hour, in heavy morning traffic, when in an instant my car decelerated and was at a slow crawl. I could not get any acceleration even when pressing the gas. I was only a couple blocks away from work, so I coasted until I got there. I was almost hit. But I could not go any faster. I was afraid to turn off the car for fear that it would not start up again. I was afraid to drive it and I called to have it towed to the dealership to have it...

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looked at. Henderson chevrolet looked at it and said that it was the computer motherboard of the car. This was replaced at a cost to me of $800.00+. It happened again on 11/20/12. The car went from 30 to 5 miles per hour in a split second! No warnings. I took it back to the dealership. They said that they had no idea what want going on with it nor why it was doing this. Their suggestion to me was to get another vehicle. What my saturn did is the same thing described in the ignition recall. When this happened to me , there was no recall. No one thought of looking at the ignition. When I lost power, my thought was not gee, maybe my keys are too heavy & my car turned off! Me see if my ignition turned off when I went over that bump. Had the recall ignition problem had been something that gm was aware of at the time and notice was received, the mechanic would have known that this was the problem. But I replaced the brain of my car at $800 when it was not needed. Not wanting it to happen again (say on the freeway), I traded in the car. I feel that I should be reimbursed for the costs I paid to repair my vehiclewhen it should have been taken care of by the recall. My experience happened before anyone knew about this kind of thing happening to these vehicles. The consumer has since traded the vehicle. Updated 07/28/14

Filed Incident Electrical system · EngineNHTSA 10605601
SuspensionElectrical systemAcceleration & cruise controlEngine & cooling

I first bought my 2006 saturn ion in march of 2013. Three days later I notice that when I would get on the highway my car would sway extremely bad. Our hwy speed is 75. Going 70mph was too much and it would sway a lot. Mind you I was pregnant at the time. The car spun out as I was exiting the highway. I was terrified because cars were right behind me. Thank god I got out of the way before I got hit. You can understand how upset I was due to the fact that I was 4months pregnant at the time. Since then my husband has...

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spun out 5 times driving our car. We've taking it to the mechanics multiple times and they don't even know what to do with it. Our wheel alignments are fine. Also, our key gets stuck in the ignition a lot upon turning it off. So we have to use the button which is in the steering wheel just to get them out. Also, lately the car picks and chooses when it wants to accelerate. Lately I can floor it and the car will still be going 30mph. Also, lately when we go to turn on the car, it takes awhile and makes a sound as if the battery is dead, but then it soon comes on. I have had nothing but problems with this car from the start. I thought this was a good buy, but everyday I regret it and I fear for me, my husband, and my child's safety. Please do something about this issue. Matter of fact just take our cars. We don't need them fixed. Just take them please! *Tr

Filed Incident Suspension · Electrical system · Vehicle speed control · EngineNHTSA 10599104
SteeringSuspensionBrakesFuel systemElectrical systemAirbagsEngine & cooling

2006 Saturn ion. Consumer writes in regards to vehicle electrical system issues. *Smd recently, the emergency brake the consumer stated the check engine light illuminated twice and finally, the fuel injectors were replaced. Recently, the emergency brake light illuminated and stayed on without the emergency brake being pulled. Also, when she pushed the shifter knob, there was a noise in the steering column. There was an issue with the electrical power steering. It would go out and resume normal operation, while driving. *Jb the consumer stated she heard a knocking noise, when she drove over a bump and the check engine light illuminated again. Updated 08/06/14

Filed Incident Steering · Suspension · Parking brake · Fuel system, gasoline · Electrical system · Air bags · EngineNHTSA 10593030
Electrical systemAcceleration & cruise controlEngine & cooling

I was driving the 2006 saturn ion in my neighborhood. I reached the intersection at the end of my street and came to a stop/yield. As I took my foot off the brake to shift to the gas and began steering to turn left, the engine suddenly turned off. The battery light on the dash appeared. I was able to put the car in park, turn off the vehicle, and restart it. I returned home instead of continuing my trip. My vehicle is affected by the recall with campaign id number 14v-047. I had removed all additional keys from...

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my keyring as recommended in the three recall letters I received, but I still believe that this issue was related to the issue the ignition switch. I have chosen to file this complaint because one of the letters I received from [[redacted]]of gm asserted that the vehicle was safe to drive as long as there were no additional keys on the keyring. A link to the letter in question is: http://www-odi.Nhtsa.Dot.Gov/acms/cs/jaxrs/download/doc/ucm454782/rcorrd-14v047-1697.Pdf information redacted pursuant to the freedom of information act (foia), 5 u.S.C. 552(B)(6). *Tr

Filed Incident Electrical system · Vehicle speed control · EngineNHTSA 10593971
Engine & cooling

Vehicle doesn't turn on in below freezing temperatures. Has happened on multiple occasions. Electrical works, but engine won't turn over, just makes a clicking noise. After temperature warms, vehicle will start. *Js

Filed Incident EngineNHTSA 10585216
Electrical systemEngine & cooling

Vehicle's engine shut off while operating, however electrical remains on. Usually happens going over speed bumps at low speeds. Had to turn off and restart engine to operate. Incident occurred 2 times in 2009. Didn't give much thought until it started to recur in 2012. Has happened 3-4 times since. Also key gets stuck when trying to shut vehicle off. The key getting stuck when trying to shut off has occurred almost daily for the past 4 months. Didn't realize the incidents were related until I heard about the saturn recall on ignition switches and heard about similar problems. *Js

Filed Incident Electrical system · EngineNHTSA 10585214

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