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Engine & cooling

1997 Subaru Legacy Engine problems

Owners have filed 31 complaints about the 1997 Subaru Legacy's engine & cooling with NHTSA - 22% of all its complaints, most recently on December 8, 2014. They describe 0 crashes, 3 fires and 0 injuries. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Complaints
31
Recalls
0
Crashes
0
Fires
3
Injuries
0
Deaths
0

Engine complaints

Engine & coolingFuel system

1997 Subaru legacy gt 2.5L engine, approx. 92K miles, engine started overheating. Car was taken to two different repair facilities and diagnosed as blown head gasket after pressure test, block test, no signs of leaking. Car had been serviced faithfully by original owner at subaru dealerships since purchase. I found out this is a common problem from repair facilities with this model and engine but when questioned subaru dealership they said it couldn't have happened as head gasket and cooling system are not related...

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(?) And problem was a cracked block or cylinder. Estimated cost to replace head gasket $2450-. Estimated cost to replace engine $5700-. I had also had a problem where the fuel filler tube that connects to the gas tank from where you pur the gasoline in from the pump had rusted away and leaked fuel onto the ground. I had that replaced at approx. Cost of $400-. Again subaru denied there was a problem when I called the dealership. These problems occurred with in six months of each other. *Tr

Filed Incident Engine · Fuel / propulsion systemNHTSA 10662887
Engine & cooling

1997 Subaru legacy 2.5 L engine. 118,000 Miles. Chronic overheating. Many dollars spent only to find that these cars are notorious for blowing head gaskets. Sure enough, that's the trouble. *Tr

Filed Incident Engine and engine coolingNHTSA 10293403
Engine & cooling

I am sure you have received other complaints regarding the 2.5L engine in 1997 subaru legacy gt's. The head gaskets are very weak, which when they blow, can cause a loss of power due to a rush of coolant flowing into the system, which kills the engine. This problem is very widespread, and subaru does not admit anything. However, in canada, subaru was sued for this same issue. There are thousands of people out there that are experiencing erratic failure with these head gaskets, and there isn't even a tsb on them. Please, help us!

Filed Incident Engine and engine coolingNHTSA 10259756
Engine & cooling

I was out driving on a sunny sunday with a couple of friends to see the fall color, and without warning my car overheated. I took it to my mechanic to have find out what caused the problem and he said it was a "blown head gasket". I have not had the repairs done yet because I am trying to decide whether or not to put in a new engine or just repair the old one. The cost is going to be in excess of $1500 dollars either option and after doing a bit of research I have found that there are multiple websites out there...

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with people who are suffering the same problems. This problem only seems to effect a certain number of year models and I would like to have subaru do something to help alert those who will potentially be buying these vehicles with no knowledge of what they are buying into. *Tr

Filed Incident Engine and engine coolingNHTSA 10247657
Engine & cooling

Sudden overheating occurring mostly above 60 km/h symptoms included large pockets of air in cooling system as well as small bubbles. First thought by mechanic was head gasket, however tests on coolant showed otherwise. Small leak found in water pump gasket, replaced entire pump and gasket, as well as thermostat, belts, hoses, etc. Current research has proven that years 1997 through 2002 all do this as a result of a design flaw that causes the head gasket to fail. *Jb

Filed Incident Engine and engine coolingNHTSA 10204444
Engine & coolingFire

Tl*the contact owns a 1997 subaru wagon. The vehicle was purchased two weeks ago. The contact noticed smoke rising from the radiator while driving. The radiator was replaced and he accused the dealer of selling him a lemon. The dealer stated that he purchased the vehicle "as is" and nothing could been done. The contact stated that the failure blew the head gasket and cracked the engine. The vin was unknown. The current and failure mileages were 71,400.

Filed Incident Engine and engine coolingNHTSA 10197262
Engine & cooling

While driving at 45-50 mph vehicle overheated. Vehicle was taken to a repair shop, and mechaic confirmed that it was a blown head gasket on a 2.5L engine. The dealer was notified.*Ak

Filed Incident Engine and engine coolingNHTSA 10111315
Engine & cooling

I have now replaced my subaru 97 engine 5 times, and each time the new/used engine failed. Each engine had between 60 and 80,000 miles on it. In most of these cases, the engine blew a headgasket.

Filed Incident Engine and engine coolingNHTSA 10060133
Engine & coolingFire

Problems with vehicle blowing head gaskets.*Mr while driving, the check engine light illuminated, smoke came from under the hood and the tail pipe. Vehicle was towed to a subaru dealership where it was discovered the problem was a blown head gasket. Coolant and oil sprayed all over the engine and ignited a small fire on the exhaust manifold, but it extinguished itself. Consumer had vehicle towed to her local dealer. She obtained two opinions and they both said the same thing. Extreme coolant loss but no...

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evidence of a leak. It appeared without taking the engine apart to be a factory defect. It's either a defective head gasket, casting flaw in the metal or a head that wasn't torqued properly. Consumer would like subaru to cover the entire cost a of a engine (including labor), reimbursement for air flow and filter replacement, reimbursement for towing, cost of a rental car, and mechanic's vehicle check for a total of $1976.16 Dollars. *Ph

Filed Incident Engine and engine coolingNHTSA 10049945
Engine & cooling

The vehicle was leaking oil from the rear separator plate and oil pump seal. *Ak this caused copious amounts of smoke to billow out from under the hood and out the front wheel wells when stopped after driving several miles. Took several minutes for the smoke to subside. Consumer questioned whether there were any fines for this failure. He heard subaru made changes to the newer model legacy. Consumer learned of two other subaru owner's that experience the same defect. *Ph *nlm

Filed Incident Engine and engine coolingNHTSA 10038415
Engine & coolingFire

While traveling at 70 mph engine light illuminated and smoke came from under hood. Driver pulled over, popped hood, and noticed coolant and oil sprayed over engine. Also a couple of flames were present. Dealer said it was a blown head gasket.*Ak

Filed Engine and engine coolingNHTSA 10042496
Engine & cooling

Vehicle engine is leaking oil. *Mr the oil leaked from the oil pump seal and also from the rear separator plate that could start a fire. The consumer found two other owners with the exact same problem. Scc *jb

Filed Engine and engine coolingNHTSA 10040582
Engine & coolingTransmission & drivetrain

Vehicle has been looked at during a period of time and mechanic found several problems. Radiator and head gaskets were replaced. Oil was leaking from the motor, and the axle on the passenger side had gone bad. *Ak

Filed Engine and engine cooling · Power trainNHTSA 10033998
Engine & cooling

Front oil seal in motor failed causing oil leak onto exhaust dealer said is normal wear e/mailed manufacture with no response.Front oil seal should not be a normal maintaince item.Leked onto exhaust possible fire hazard,also caused water pump failure.Repair was on 7/22 e/mailed subrau 7/23 recived no response

Filed Incident Engine and engine coolingNHTSA 766345
Engine & cooling

This appears to be a very common problem with this motor. Oil can leak so bad it will hit hot exhaust and possibly start a fire. *Ak

Filed Incident Engine and engine coolingNHTSA 763842
Engine & coolingTransmission & drivetrainVisibility & wipers

Oil leak from crank case seal drips back onto exhust manafold during normal driving. Once car has stopped and is at idle the oil burns off the manafold and large amounts of smoke pour from under the hood and under the car. If ventilation system left on then smoke enters the passenger compartment. Number 2: the car shudders when turns left or right at low speeds (5mph). Number 3: the metal guides for the side window (drivers side) have scratched the glass and it can't be repaired must replace. Number 4: car started to sputter or miss after 61000 miles. It occurs only after the engine warms up.

Filed Incident Engine and engine cooling · Power train · VisibilityNHTSA 756894
Engine & coolingTransmission & drivetrain

While driving, vehicle completely shuts down without warning, cause unknown. Malfunction could possibly be occurring within speedodmeter. *Ak consumer stated the dealer found the source of the problem was actually the cause of the vehicle shutting down.*Slc

Filed Incident Engine and engine cooling · Power trainNHTSA 8001843
Engine & cooling

Intermittent severe hesitation - has become safety issue when sudden power loss occurs in traffic under acceleration. *Ak

Filed Engine and engine coolingNHTSA 755481
SuspensionBrakesEngine & coolingWheels & tires

Engine was knocking and making a ticking noise, brakes were making a squeak/ loud noise, dealership is aware of problem. *Ak consumer stated that the vehicle pulls to the right and steering wheel wobbles, also rim was replaced due to it being bent. *Yd

Filed Incident Suspension · Service brakes, hydraulic · Engine and engine cooling · WheelsNHTSA 899069
Engine & cooling

Front crank seal is leaking oil onto exhaust system. *Ak consumer states the fornt crack seal where the oil pump meets the engine block fails at regular intervals, when this seal leaks oil drips onto the exhaust and smokes.*Slc

Filed Engine and engine coolingNHTSA 898798
Engine & coolingTransmission & drivetrain

Crank seal leak is a fire risk. Oil drips along oil pan and onto y section of exhaust where it burns. This is a common problem with subarus with 50k miles. Although torque converter bind is not directly a safety issue, it is too common among subarus with > 50k miles.

Filed Incident Engine and engine cooling · Power trainNHTSA 754109
Engine & cooling

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

Filed Incident Engine and engine coolingNHTSA 743115
Engine & cooling

During routine oil change mechanic noticed crankcase leak. Went to dealer who told consumer all 3 of their vehicles do that, seemed like a design flaw. *Ak a crankcase seal failed causing crankcase leak. *Yh

Filed Incident Engine and engine coolingNHTSA 877111
Engine & cooling

I was told that there was a water pump leaking problem. So they changed it about 5000 mils later I have an over heating problem. Now they tell me I might have a cracked head or a cracked head gasket.But they cant tell evan after the test.Now they want to go in. *Ak

Filed Incident Engine and engine coolingNHTSA 737243
SteeringEngine & cooling

Bolt on the idler arm snapped, causing the timing chain to drop, and resulting in a bent engine valve. Dealer and manufacturer have been notified.*Ak

Filed Incident Steering · Engine and engine coolingNHTSA 858228

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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