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Electrical system

2004 Dodge Ram Electrical problems

Owners have filed 109 complaints about the 2004 Dodge Ram's electrical system with NHTSA - 9% of all its complaints, most recently on August 11, 2023. They describe 1 crash, 17 fires and 1 injury. Dead batteries, warning lights, wiring, alternators, infotainment and electronic module failures.

Complaints
109
Recalls
1
Crashes
1
Fires
17
Injuries
1
Deaths
0

Electrical recalls for the 2004 Dodge Ram

Electrical system: alternator / generator / regulator

04V3850002,261 vehicles affected

The problem
On certain pick-up trucks equipped with 4.7L engines, the generator wiring harness may short circuit due to contact with a valve cover stud.
The risk
A short circuit in the generator harness can cause an under hood fire.
The fix
Dealers will inspect the alternator wiring insulation for damage and repair and add a tie-strap clip to the valve cover stud to retain the wiring. This recall began on august 13, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.

Electrical complaints

Engine & coolingElectrical systemBody, doors & structure

The contact owns a 2004 Dodge Ram 1500 used to haul a 2018 Keystone Passport Ultra Lite Grand Touring. The contact stated that the thermostat in the RV failed to operate as needed. The RV was taken to the dealer, where the thermostat was replaced; however, the failure recurred. The RV was taken back to the dealer, where the thermostat was replaced a second time. Additionally, the contact stated that the RV interior structure had detached in several areas, and the RV was leaking an unknown substance. The contact...

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stated that a nearby camper repair facility inspected the RV and opened the release valve, where water had accumulated underneath the RV. The RV was not repaired. The manufacturer was made aware of the failure. The failure mileage was unknown

Filed Incident Engine and engine cooling · Electrical system · StructureNHTSA 11537871
Electrical systemAirbagsBrakes

Mechanic said TIPM went bad. All gages guit working, check engine light stays on wind shield whipers turn on & off, engine stalls,all lights randomly turn on and off head lights turn signals exc. Transmission and 4 wheel drive say repair. Anti lock breaks acting up. Mechanic said this is happening alot for 2004 Dodge Ram trucks.

Filed Incident Electrical system · Air bags · Service brakesNHTSA 11489776
Transmission & drivetrainElectrical systemFire

I was driving from Colorado to Indiana and all the sudden I heard a noise so I pulled over to the right side of the road. When a man came across the median and got a fire extinguisher from his truck and stated for me and my 3 dogs to get out because my truck was on fire. He stated that the driver shaft was on fire with flames by my gas tank.

Filed Incident Power train · Electrical system · Unknown or otherNHTSA 11439721
SuspensionElectrical systemBody, doors & structure

Severe rust and corrosion on body and suspension parts. Started at around 10 years of age. Support for bed to frame shows severe corrosion making hauling unsafe. Water is able to enter the cab through corroded rocker panels causing mold. Also, electrical system malfunction in throttle body can cause no response from accelerator at intermittent times.

Filed Incident Suspension · Electrical system · StructureNHTSA 11422891
Electrical systemLights

The headlamp on the driver's side went out while driving home. I replaced it with a new one. It would not work. I got a second bulb and tried to replace the light again. Still would not work. I took the truck to three different repair shops and none of them could fix it. I was told it might be the fuse box.

Filed Incident Electrical system · Exterior lightingNHTSA 11287000
Electrical systemBody, doors & structureFire

Airbags recall when to have it checki and the dash board broke apart like peanut brittle. Theay said they could not replace the dash board. *Bf the consumer stated while performing the airbag recall the dashboard broke apart. The dealer would not repair the dashboard. Also the cargo light caught fire and damaged the headliner.*Js

Filed Incident Electrical system · StructureNHTSA 11266391
Electrical systemFuel systemFire

Just caught fire burned up common problem lots of fires

Filed Incident Electrical system · Unknown or other · Fuel / propulsion systemNHTSA 11180510
Electrical systemLights

Tipm/fcm failure, intermittent turn signals/hazard lights. Turn on left turn signal right signal comes on, other times no signals at all. Problem occures wether in park, driving, with engine off. Extremely common issue that has not been addressed with replacements costing over $400.

Filed Incident Electrical system · Exterior lightingNHTSA 11165939
Electrical systemLightsFuel system

First it was fuel light coming on then the engine light started coming on. Got that off then the blown light started coming on change all blown fuses and lights but light wouldn't go out and engine light came back on. Paid to fixed after 1 year it started up all over again.

Filed Incident Electrical system · Exterior lighting · Fuel / propulsion systemNHTSA 11129228
Electrical system

Speedometer not working, abs and broke lights not working. Found a forum with hundreds of others having this same issue.

Filed Incident Electrical systemNHTSA 11074598
Electrical systemLightsAcceleration & cruise control

Turn signal, winshield wipers, and speed control has a mind of their own. Half the time not working the rest of the time the when signaling to turn right the right dont work then when signaling left the right side blinks instead of the left. The winshield wipers just randomly swipe sometimes when not even cranked and keys not even in the ignition.

Filed Incident Electrical system · Exterior lighting · Vehicle speed controlNHTSA 11041062
Electrical systemFuel system

Takata recall. I have a 2004 dodge ram 1500 quad cab. I am having issue finding mopar-oem bell crank part# 53032456 ae. If you go to the dealer in elk grove ca, they are on back order 270. Or on the morpar website they are on back order too. When driving the vehicle the truck has ( ) with a lighting volt. You loose all power and the truck stays at high idle about 1800 rpms. Difficult braking when this happens. The transmission shutters.

Filed Incident Electrical system · Fuel / propulsion systemNHTSA 11025221
Electrical system

Blower motor quits working when hot....Blower motor wiring

Filed Incident Electrical systemNHTSA 11004262
Electrical systemEngine & coolingFire

Tl* the contact owned a 2004 dodge ram 1500. While the vehicle was parked in the driveway for over twenty-four hours, without being started or driven, it caught on fire. The fire department was notified and extinguished the fire. A fire report was filed. The contact stated that a special investigator was dispatched from fca to inspect the vehicle. Due to the age of the vehicle and no determination of what caused the fire, the contact was informed that the manufacturer was not responsible for providing additional assistance. The contact was provided case number: 30972693 by the investigator. The vehicle was not repaired. The approximate failure mileage was 100,000. The vehicle was destroyed.

Filed Incident Electrical system · EngineNHTSA 11002361
Electrical system

Tipm replaced in a 2004 ram 1500. Replaced defective totally integrated power module (tipm). Fuel pump wouldn't shut off, wipers turning on by themselves, both sides of my tail lights blacked out, no power. Found out the ground to the tail light relay in the tipm failed . Had to replace the tipm on 1-20-16 at a dodge dealer. All problems happened when the vehicle was either stationary, in motion, on a city street or a highway or turning. I also received a ticket for no tail lights. Without tail lights caused by a faulty tipm it created the unsafe condition and caused a safety risk of getting into an accident

Filed Incident Electrical systemNHTSA 10966649
Electrical systemEngine & coolingFire

A malfunction in the under hood engine compartment caused a fire which destroyed the engine, front of the vehicle and severely damaged the interior. The vehicle was parked on my driveway and had not been started nor driven in over 24 hours up to the time the incident occurred.

Filed Incident Electrical system · EngineNHTSA 10946862
Electrical systemLightsCrash

2004 Dodge ram 1500 I've been complaining since the truck had 90000 miles on it about the headlights going out and not turning back on. I have been told it's the headlight module and I replaced it with a new aftermarket one but the trucks still doing the same thing. I was driving and the headlights went out and I couldn't see and hit a deer at 20mph on a back road . Police were not called because the damage was only the bumper . But if this doesn't get fixed someone could get hurt as without light you can't see to drive and the lights won't come back on. This is just like the ford recall I received for my car... *Tr

Filed Incident Electrical system · Exterior lightingNHTSA 10930274
Electrical system

When stationary and no key in the ignition: the electronic automatic door locks disjunction. Sometimes, when the vehicle is not intentionally locked, the doors will lock on their own without a person pressing the lock button on the door or the key fob. At other times, when the door is locked then after returning to the vehicle at a later time, the doors will be unlocked. This happens on a fairly regular basis. This could be a real problem for theft of items in the vehicle. On occasion, when driving the...

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vehicle in motion or stopped with the engine running, with the headlights on and the lights on the dash panel all lit the truck randomly has all the lights turn-off and blink a few times and then, normally, come back on within seconds. This has happened during the evening hours in heavy traffic. This is a huge safety issue that could cause an accident. There is some sort of issue with the electrical system.

Filed Incident Electrical systemNHTSA 10872565
Electrical systemLights

The dash modual that controls the interior lights, dash lights, and interior signals no longer works. The guages work and the signals work but there are no lights. This poses a safety issue because you cannot see your speed, oil, temp, and battery guages. Im not sure when iy went bad, I got into my truck one night and none of my interior lights worked.

Filed Incident Electrical system · Exterior lighting · Unknown or otherNHTSA 10863214
Electrical systemAcceleration & cruise control

Tl* the contact owns a 2004 dodge ram 1500. The contact stated that the vehicle stalled, the cruise control failed, and the speedometer failed to function properly. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failures. The failure mileage was 77,000.

Filed Incident Electrical system · Vehicle speed controlNHTSA 10790138
Electrical system

Faulty instrument cluster fails, shorts out causing door locks to constantly unlock cycle kill battery & electrical failure causing engine to die. I have read countless stories of others with the same problem in 2004-2005 dodge ram pickups. Dealership charges $1000 dollars to fix & admits it is a manufacturing defect but refuses to help. Fiat chrysler automobiles customer service also refuses to help.

Filed Incident Electrical systemNHTSA 10777693
Electrical system

Today I went to the dodge dealership so they could diagnose an electrical problem I was having in my truck. They told me that part # 56045112ae, 56051949ad need to be replaced. Which are the ignition switch and the ignition wire harness. Problems I was having were the power windows would not go up or down without the steering wheel all the way in the up position. The motor blowers for my a/c and heat would sometimes not work. And my air bag light was on in the cluster panel. They told me that the wires were...

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burnt, but could not tell me the source of the problem. I told them that there must be completely too much current going through those wires to cause a problem like that and they agreed. I was then told that because of the wires being in that condition the airbag could possibly go off at any time and/or cause a fire. Why is there not a recall on this issue. When doing some research on the web this is an on going problem with dodge trucks and jeeps. Also part number 56051949ad has been discontinued so how do they expect to fix these problems. My truck also has the stalling problem when coming to a stop and accelerating.

Filed Incident Electrical systemNHTSA 10748850
Electrical system

My truck is a 2004 dodge ram 1500, that only has 77,965 miles. In the last month it has begin shutting off while driving, with the air on. After traveling for about 10 miles a red light flashes on then the check engine light comes on. When I wait for about a couple of minutes and start my truck back up the red light goes off but the check engine light same on until the next time I drive my truck. I looked up the code for this problem and realized that it was a clogged throttle body. I feel this should not be happened on a truck with less than 100,000 miles, especially when my truck has been in two recall in less than a month apart.

Filed Incident Electrical systemNHTSA 10746353
Electrical systemEngine & cooling

Tl* the contact owns a 2004 dodge ram 1500. While driving 10 mph, the vehicle stalled and the temperature gauge and check engine warning indicators illuminated. The vehicle restarted after the brake pedal was depressed several times; however, the failure recurred approximately every 15 miles. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was 234,000. Updated 09/03/15*lj updated 10/26/2017*cn

Filed Incident Electrical system · EngineNHTSA 10726903
AirbagsElectrical system

Tl* the contact owns a 2004 dodge ram 1500. While driving at 20 mph, the brake pedal was depressed and the air bag warning light illuminated. The contact heard a buzzing noise. In addition, the horn failed to sound. The vehicle was not diagnosed or repaired. The vin was included in nhtsa campaign numbers: 14v770000 (air bags) and 15v313000 (air bags); however, the parts needed to repair the vehicle were unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repairs. The manufacturer was not notified of the failure. The failure mileage was 101,000.

Filed Incident Air bags · Electrical systemNHTSA 10726633

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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