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Vehicle safety record

2004 Dodge Sprinter Problems, complaints & recalls

Owners have filed 39 complaints about the 2004 Dodge Sprinter with NHTSA, most often about the wheels & tires (11) and the engine & cooling (10). Those complaints describe 1 fire. There are no recalls for it. For comparison, the 2003 has 15 and the 2005 has 0.

NHTSA data checked

FFar more problems than a typical Sprinter year, for its age

#163 most complained-about 2004 vehicle

Complaints
39
Recalls
0
Crashes
0
Fires
1
Injuries
0
Deaths
0

Most common 2004 Dodge Sprinter problems

Share of all 39 complaints. One complaint can name more than one area. Tap an area for its complaints and recalls.

No recalls for the 2004 Dodge Sprinter

NHTSA lists no recalls for the 2004 Dodge Sprinter. Recalls can be announced at any time - this page updates daily.

What owners say

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39 complaints about the 2004 Dodge Sprinter

Newest first, as filed with NHTSA by owners. Page 1 of 2.

Fuel system

Upon completion of the t21 recall, the check engine light (error code u0423) came on. The instrument cluster light continued to illuminate after the vehicle's ignition was off, draining the battery.

Filed Incident Fuel / propulsion systemNHTSA 11306976
Engine & cooling

Tl* the contact owns a 2004 dodge sprinter. The contact stated that the vehicle consistently misfired. The dodge manufacturer included the vehicle in its t21 emissions recall for the engine control unit; however, the tools, an available technician, and the part was not available to schedule the repair appointment. The following dealers were contacted: ed voyles chrysler dodge jeep ram (789 cobb pkwy se, marietta, ga 30060, (844) 715-5921), shottenkirk chrysler dodge jeep ram (200 liberty blvd, canton, ga 30114,...

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(678) 535-3417), landmark dodge chrysler jeep ram (6850 mt zion blvd, morrow, ga 30260, (770) 968-4900), don jackson chrysler dodge jeep ram (3950 jonesboro rd, union city, ga 30291, (770) 969-7229), and mall of georgia chrysler dodge jeep (4345 buford dr, buford, ga 30518, (888) 522-5112). The vehicle was not diagnosed and was not being driven due to the failure. The manufacturer was notified of the failure and assigned a case manager who was to respond within one business day. The contact was waiting for a response from the manufacturer. The failure mileage was not available. *Tt consumer stated today is august 10,2018 and we are still attempting to resolve our recall t-21 of sprinter 2004. Although it has taken 3 month to even attempt to get this recall resolved. We went ti have the situation solved on aug 7. Now after a service manager asked his own personal computer to do the update... We now have a "check engine" light on- still not resolved many poor excuses from cia- case# 3646736668. Updated 10/9/18*jb

Filed Incident EngineNHTSA 11109603
Other & unknown

I used your online vin checker to see if my car has a recall and it said no recalls, and request invalid but I know I entered the correct vin and you gave me my vehicle year and model information.

Filed Incident Unknown or otherNHTSA 11051206
Wheels & tires

Four p225/75r15xl scorpion str tires purchased & installed 8-5-10 at evans tire &service center 1530 garnet ave. San diego ca 92109 onto 2004 dodge sprinter 2500, mileage 28274. On 2-28-2015 mileage approx.43125Mi. : Passerby reported left rear tire appeared very low on air; driver immediately presentedvan to same shop where employee refused to fill adjust air pressure due to his reporting evident sidewall cracks & his fear of tire exploding. He offered to sell new tires. Calling same shop today for tire...

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options & price quotes another employee referred/ connected call to their evans tire center for tire options & prices, where yet another employee offered to sell new capital ( sp. Capitol?)Tires, quoting price described as"....At their (evans' )cost..." Please respond and relay a copy of this complaint to all appropriate federal and california state consumer and auto repair, tire sale regulatory &licensing agencies . Thank you. *Tr

Filed Incident TiresNHTSA 10691688
Body, doors & structure

The sliding door which is the only egress for passengers in the back of the van will not open. I have had it fixed 4 times and it continuously fails. I have talked to other sprinter owners and they have the same problem. Should there be an incident that required the quick evacuation of the van by passengers in the rear of the van they could be very seriously harmed. This is a very serious defect that chrysler will not acknowledge. *Tr

Filed Incident StructureNHTSA 10610216
Engine & cooling

Driving at freeway speed the vehicle losses power and the speed decreases to about 40 mph. I can pull over and turn of the motor for about 10 seconds and start up and the vehicle will reset and run fine until it does it again randomly. This is very dangerous especially when you are in the left hand lane and you are trying to get to a safe place to pull over. This has happened several times and I have replaced the turbo resonator 3 time on this truck. This is a plastic part and the body cracks from the vibration and pressure. *Tr

Filed Incident EngineNHTSA 10483797
Brakes

2004 Dodge sprinter - the braking system stiffens up (power brake) if I push the pedal hard especially when I back up the vehicle. It's like the booster has frozen solid and the brake pedal can't travel all the way down. If I let the vehicle sit for a while (1 hr) it will get back to normal. This is a repeat incident and started in the first year but I did not pay too much attention since I did not understand what happened and the problem disappeared for a while. But lately is reappearing more frequently. No accident yet. Nothing has been done to correct the failure. The vehicle is out of warranty by now 66,000 miles. I wonder if there are more people experiencing the same. *Tr

Filed Incident Service brakes, hydraulicNHTSA 10314055
Transmission & drivetrainBody, doors & structureEquipment & accessories

In may of 2005 I purchased a new dodge (mercedes benz) sprinter 2500 passenger van. Within the first 3 months and 7,500 miles of date of purchase the vehicle began to show signs of premature rusting and leakage over the entire vehicle. I pursued remedy thru all authorized sprinter dealerships adhering to chrysler protocols and recommendations. No remedy was ever forthcoming, I repeatedly and continue to challenge chrysler, their refusal to provide warranty service for the entire time I have owed this vehicle is...

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documented and too extensive to provide here. I have filed bbb complaints in denver co. I have spoken to executive level chrysler customer service reps. And none have offered a viable solution. They have essentially washed their hands of a problem that I have been pursuing for 4 years. I have brought this issue to the attention of so many chrysler customer service people that they now avoid my emails and inquiries. I believe this to be a recall issue as I have found numerous references on the net to similar issues. The affected vehicles all show sign of premature rust ,leakage of roof seams and rust penetration around the windshield frame. I have sought repairs well within the rust thru warranty period and have met with nothing but lip service. Chrysler refuses to address a very serious issue and has delayed offering a remedy until now the warranty period has expired. I can provide explicit work orders and customer service ref no, within chryslers system. I am now considering pursuing legal options but little resolution is available. Body shops refuse to perform repair work because they universally state that rust is a nonfixable issue. On only one occasion did chrysler authorize a superficial attempt to paint over problem, they then refused to honor their rust thru perforation warranty when the problem resurfaced with 35,000 miles. I am now left with a vehicle that is rusting extensively in areas where I originally documented the problem. *Tr

Filed Incident Power train · Structure · EquipmentNHTSA 10289347
Electrical systemLights

There is a safety recall id # 07v299000 - interior lighting on the make and model of my vehicle and my vehicle has the same symptoms yet is not part of the recall. Dodge has ordered the parts to be replaced and is charging $277.67. Please let me know how to correct this issue. *Tr

Filed Incident Electrical system · Interior lightingNHTSA 10284902
Wheels & tires

Original equipment steel wheel on 2004 dodge sprinter broke along "spokes". This could be a life threatening condition at highway speeds or in a loaded van. I noticed a noise coming from the wheel and took it to a shop where they could find nothing wrong because the cracks in the wheel are very difficult to detect unless inspected very closely. The wheel that failed was never abused or mistreated in any way prior to failure. I still have the broken wheel if you wish to inspect it. I am now running on the spare. Should I replace all 4 wheels on this van? Will the others also fail? Are all 2004 sprinter wheels this dangerous? *Tr

Filed Incident WheelsNHTSA 10275815
Transmission & drivetrainLights

Tl*the contact owns a 2004 dodge sprinter. Within two months of purchasing the vehicle, the rear brake lights failed. The contact had to constantly take the vehicle to the dealer for repair. The manufacturer was notified, but there was no resolution. A blown tail light fuse was repaired, but it continues to fail. The manufacturer has not sent the parts for the lights to be repaired. The failure mileage was unknown. Updated 03-06-09 *bf the consumer also stated the transmision was not performing as it should. Updated 03/12/09

Filed Incident Power train · Exterior lightingNHTSA 10249094
Transmission & drivetrain

Tl*the contact owns a 2004 dodge sprinter. The contact discovered oil on his driveway. The vehicle was taken to a dealer and they stated that there was a leaking plug on the transmission that released the oil onto the driveway. The current mileage was 17,000 and failure mileage was 15,000.

Filed Incident Power trainNHTSA 10248556
Transmission & drivetrain

Tl*the contact owns a 2004 dodge sprinter. The contact discovered oil on his driveway. The vehicle was taken to a dealer and they stated that there was a leaking plug on the transmission that released the oil onto the driveway. The current mileage was 52,000 and failure mileage was 35,000.

Filed Incident Power trainNHTSA 10248554
Engine & cooling

While traveling on i-70 from frederick to cumberland in 2004 dodge sprinter pleasure-way rv, noticed a revving in the engine. Going up first steep mountain, the engine dropped 10 mph from 65 to 55. Drove through hagerstown and got on i-68 to cumberland. Going up that mountain, the rv lost power in every gear and went into "limp home" mode. Pulled off the highway and called tow truck. Took to sprinter repair shop who knew exactly what the problem was - turbo resonator. Took approximately .7 Of an hour to...

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replace with a new part. This should be a recall. In researching the issue - this has happened to many people. It is not safe to be climbing mountains with tractor trailer and vehicle traffic and have this happen. *Tr

Filed Incident Engine and engine coolingNHTSA 10231441
Wheels & tires

There is currently a complaint for the 2500 dodge sprinters, for valve stem failure. What about the 3500? I've had three valve stem failures so far and no recourse. Why is the 2500 different than the 3,500? Two happened on the highway and one just let go while parked. Luckily two were on the rear duals and I had the other tire to bear the weight. *Tr

Filed Incident TiresNHTSA 10229402
Engine & cooling

Engine stalls intermittently, with or without a/c. Can happen at any time after start up and at any speed without warning. Sometimes can happen after vehicle goes over a bump (even small ones), during turns, moving off from a traffic light. This is highly dangerous. Dealer did install kit to prevent potential stalling due to operation of heavy duty rear a/c during turns (known problem) but no effect. Engine restarts without hesitation after ignition key is switched off and then turned on. Dealer has carried out an extensive electrical check with no results and cannot duplicate event. *Tr

Filed Incident Engine and engine coolingNHTSA 10225577
Engine & cooling

Tl*the contact owns a 2004 dodge sprinter. While driving 65 mph, the vehicle speed decreased dramatically. The engine warning light illuminated after the vehicle decreased in speed. He took the vehicle to the dealer on nine occasions and they replaced the erg valve, turbo manifold, and the turbo resonator. The contact stated that immediately after the repairs were made he experienced a similar failure. The failure mileage as 51,000 and current mileage was 78,000.

Filed Incident Engine and engine coolingNHTSA 10212917
Steering

Rack and pinion was replaced after leakage occured at 27000 miles. It is leaking again but not covered under drive train warrenty and dodge refuses to replace it. However if this is a reoccuring problem you should insist that dodge modify the design and effect a recall.

Filed Incident SteeringNHTSA 10192764
Engine & cooling

Fan pulley dislodges and tears up the front accessories. During extensive travels I have found dozens of sprinters having had the same problem. I think that the design or materials that make up the pulley are flawed and you should investigate. I further believe the descrepency based on conversations with mechanics is well know to dodge yet is also covered up by dodge.

Filed Incident Engine and engine coolingNHTSA 10192761
Engine & cooling

Tl*the contact owns a 2004 dodge sprinter. While driving 65 mph with cruise control activated, the vehicle shut down without warning. The contact pulled the vehicle over and it was towed to the dealer. The vehicle is being diagnosed by the dealer at this time. The current and failure mileage were 72,000.*Ak

Filed Incident Engine and engine coolingNHTSA 10187023
Wheels & tires

While parked in my driveway my 04 3500 dodge sprinter right rear outside tire suddenly deflated. The valve stem core had separated from the rubber, causing the tire to suddenly deflate. Dodge claims my truck is not covered under the valve stem recall. This is the 3rd. Valve stem to fail. *Ak

Filed Incident TiresNHTSA 10186965
Wheels & tires

While parked in my driveway tires inflated to 60 psi maximum 65 psi, left front tire suddenly deflated. The valve stem core separated from the rubber causing the tire to deflate. The valve stem was replaced.This is on a 04 3500 dodge sprinter and is not covered under the valve stem recall according to dodge.*Ak

Filed Incident TiresNHTSA 10186964
Wheels & tires

While parked in a store parking lot with tires inflated to 60 psi (max 65 psi) inside left rear tire on a 04 3500 dodge sprinter suddenly went flat, the valve stem core separated from the rubber causing the tire to lose air. *Jb

Filed Incident TiresNHTSA 10186962
Visibility & wipers

We own two dodge sprinters 2500. Years 2004 and 2006. We have owned both for a little more than a year. We have broken six winshields. We have looked for stronger windshields none are made.{ Per ppg} we have had installs done by factory and private. The window fames have been inspected for defects and none were found. We feel that this unacceptable and needs to be fixed. I have contacted dodge and they said that they will do an internal reviewbut we will not be notified. Currently this is a great hazard and cost.

Filed Incident VisibilityNHTSA 10185543
Engine & cooling

The crank shaft damper pully & r & r timing chain broke, rendering the vehicle immobile. Parts were replaced and 2 months later, the same thing happened. *Jb

Filed Incident Engine and engine coolingNHTSA 10181447

Dodge Sprinter: every year compared

YearComplaintsRecallsCrashesFiresTop problemGrade
20070500-C
20060700-D
20050200-A
200439001Wheels & tiresF
200315000Wheels & tiresC
All Sprinter years

2004 Dodge Sprinter vs rivals

More sales usually means more complaints, so compare similar vehicles of the same year. The grade compares each vehicle with its own model's other years.

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Questions about the 2004 Dodge Sprinter

Does the 2004 Dodge Sprinter have any recalls?

NHTSA lists no recalls for the 2004 Dodge Sprinter right now. Recalls can be announced at any time, and this page checks NHTSA every day. You can also check your exact vehicle by VIN at nhtsa.gov/recalls.

What are the most common problems with the 2004 Dodge Sprinter?

By the complaints owners filed with NHTSA, the most common problem areas are the wheels & tires (11), engine & cooling (10), electrical system (4).

How many complaints has the 2004 Dodge Sprinter had?

39 complaints have been filed with NHTSA, the first on August 20, 2004 and the latest on February 4, 2020. Of these, 0 describe a crash and 1 a fire, and together they report 0 injuries and 0 deaths.

Is the 2004 Dodge Sprinter a reliable vehicle?

Its Safety Index is 18 out of 100 (grade F: far more problems than a typical Dodge Sprinter year, for its age). The index weighs complaints, crashes, fires, injuries, deaths and recalls against how long the vehicle has been on the road, compared with the same model's other years. It is not a measure of every repair - read the complaints and owner experiences, and have any used vehicle inspected before you buy.

Which Dodge Sprinter years have the most complaints?
What should I do if my 2004 Dodge Sprinter has a problem?

If it is a safety problem, stop driving it if it is unsafe and contact your dealer. Report it to NHTSA at nhtsa.gov/report-a-safety-problem - enough reports start investigations and recalls - and share your experience here so other owners know what to look for.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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