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Engine & cooling

2012 Ford Expedition Engine problems

Owners have filed 13 complaints about the 2012 Ford Expedition's engine & cooling with NHTSA - 11% of all its complaints, most recently on November 9, 2026. They describe 1 crash, 1 fire and 6 injuries. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Complaints
13
Recalls
0
Crashes
1
Fires
1
Injuries
6
Deaths
0

Engine complaints

Engine & cooling

Our 2012 Ford Expedition, approximately 66,000 miles was purchased from the KEN GROODY FORD dealership on December 30, 2025. The vehicle has a failed molded lead frame in the 6R80 transmission, the output shaft speed sensor. This is a known factory problem on 2011-2012 vehicles build at the Kentucky Truck Plant. There was a Customer Satisfaction Program 16NO@/19N01 extending the overage to 10 years/150,000 miles and related Safety Recall 16S19. The failure can cause a sudden unintended downshift into first gear...

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while driving, running funny with the engine revving high as the transmission forces the wrong gear, false "FUEL LOW" "NO GAS" WARNINGS lighted on the dash board when there is plenty of gas in the tank, TIRE PRESSURE MONITOR FAULT lights up on the dashboard, other symbols light up - ALL of these issues happen while driving the car, CREATING A SAFETY RISK and a danger to the driver, passengers and surrounding vehicles on the road. The vehicle has been inspected by the dealership and confirmed that it is the failing molded lead frame. FORD dealership did not tell us that this problem came from the Kentucky Truck factory. We had to research and find out ourselves. This potential liability defect was not disclosed at the time of purchase. Low mileage indicates this is not normal wear. We did sign an "as is" waver, but California dealers have a duty to disclose known material defects. "As is" does not protect them from nondisclosure or misrepresentation claims. There was only one previous owner, he serviced the car twice a year at the FORD dealership since he bought it in 2012. The previous owner fulfilled the recall 16S19. We have owned the 2012 Expedition for ONLY 10 months and are asking the KEN GROODY FORD DEALERSHIP to cover all costs associated with this repair. This is a well- documented long known safety problem on these exact vehicles. It is FORDS responsibility to pay for their manufacturing SAFETY ERRORS.

Filed Incident EngineNHTSA 11776863
Transmission & drivetrainEngine & cooling

The contact owns a 2012 Ford Expedition. The contact stated that while his wife was driving 30 MPH, the transmission unexpectedly downshifted, causing the occupants to lunge forward. The tires squealed and the wheels locked up. The vehicle was turned off but failed to restart. No warning light was illuminated. The contact stated the failure was associated with NHTSA Campaign Number: 16V248000 (Power Train). A tow truck company was contacted, and was able to restart the vehicle, but the failure persisted. The local...

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dealer was contacted and confirmed that there was no recall coverage associated with the VIN. The vehicle was not diagnosed or repaired. An attempt was made to contact the manufacturer, but there was no response. The failure mileage was approximately 166,000.

Filed Incident Power train · EngineNHTSA 11729726
Transmission & drivetrainElectrical systemEngine & cooling

Campaign 19N01 Description Transmission molded leadframe extended coverage Next Steps Contact your dealer for next steps. Did this and was told that the vehicle was not covered due to it being after 10 years and barely over 150,000 miles. I am experiencing transmission issues where the torque converter clutch is now stuck on and the lead frame is more than likely the cause. Thanks FORD, NEVER AGAIN.

Filed Incident Power train · Electrical system · EngineNHTSA 11676166
Electrical systemEngine & coolingFire

I was driving regularly down the road when I noticed the smell of electrical fire. Smoke started coming from the undercarriage of the truck. I pulled into a gas station, and the engine died, and I got out to look at what's causing the smoke. I observed what looked to be engine or transmission oil on fire dripping from the undercarriage, so I moved a safe distance from the vehicle, and within about 30 seconds, the entire vehicle was engulfed in flames. The fire department came, and extinguished the fire. The vehicle is 100% casualty, along with everything inside of it.

Filed Incident Electrical system · Unknown or other · EngineNHTSA 11543010
Engine & cooling

The contact owns a 2012 Ford Expedition. The contact stated while driving at approximately 30 MPH, the vehicle independently slowed to approximately 2 MPH. The contact observed that the check engine warning light illuminated. Additionally, the speedometer went blank. The contact stated that when she depressed the accelerator, the vehicle would jerk forward. The contact pulled off of the road and turned off the vehicle. The contact stated that when she restarted the vehicle the vehicle failed to respond when shifted...

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into drive with the accelerator pedal depressed. The contact stated that she drove the vehicle to her residence. The vehicle was diagnosed by an independent mechanic who could not duplicate the failure. The vehicle was not repaired. The contact stated that the failure recurred intermittently. The manufacturer had not been informed of the failure. The failure mileage was approximately 150,000.

Filed Incident EngineNHTSA 11463039
Electrical systemAcceleration & cruise controlEngine & cooling

Identical to numerous other registered complaints (june 4, 2018 nhtsa id number: 11099593, september 26, 2018 nhtsa id number: 11131784, june 14, 2018 nhtsa id number: 11101913, april 9, 2018 nhtsa id number: 11084000, august 8, 2016 nhtsa id number: 10894005): sudden deceleration with gauges flashing - wrench light on, miles to zero with no numbers, speedometer fails. At the same time, the car begins bucking with sudden acceleration and deceleration, but ultimately the vehicle is losing power and acceleration is...

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limited or useless. Several times I could reset the engine problem by turning the vehicle off and restarting. The last two times it occured when accelerating from a stop and the vehicle refused to shift from 1st gear. I attempted to restart it after pulling off the road but it did not fix it this time. (And on these occasions the dash lights did not change right away/first). I pulled over 3 more times and tried shifting through all the gears manually, including using the 4wd toggle, and that finally allowed the car to shift normally. This is extremely dangerous and at higher speeds can cause the car to lose traction. I've been fortunate that this has only happened twice at 65mph and I was in a position to get to the side of the road without incident. The total number of times has been 8 in approximately 2,000 miles of driving. If this happens now that snow and ice are on the road, it could cause a catastrophic crash.

Filed Incident Electrical system · Vehicle speed control · EngineNHTSA 11267256
Engine & cooling

Car was driving fine and then it stopped accelerating, wouldn't change gears or go over 20mph. We brought it to our local repair shop who thought it was the timing chain. We then had it towed to the ford dealer (koons in falls church, va) they said that it is a problem with low oil pressure and the engine has been affected. They gave us an estimate of $11,000 to repair (needs a new engine). The car only has 89,000 miles and has been perfectly maintained. I can only assume that a car this young that has been property maintained has some kind of manufacturing defect.

Filed Incident EngineNHTSA 11153081
Electrical systemEngine & cooling

Tl* the contact owns a 2012 ford expedition. While driving various speeds, the vehicle shut off and the speedometer gauge went to zero. The contact stated that the vehicle had to be coasted to the side of the road and would restart occasionally. The contact called monaco & sons motor sales, inc (767 new london turnpike, glastonbury, ct 06033, (860) 652-3000) and was informed that the vehicle was not included in a recall. The manufacturer stated that there was no recall and advised the contact to call nhtsa. The vehicle was not diagnosed or repaired. The failure mileage was 98,000.

Filed Incident Electrical system · EngineNHTSA 11151130
Engine & cooling

Cam phaser issue resulting in heated/cracked manifold, melting into piston 4, disabling engine. Requires full engine replacement at $6k parts & labor.

Filed Incident EngineNHTSA 11124279
Engine & cooling

The 2012 expedition has prior recalls for transmission issues. I purchased mine 3 months ago and am now being told I will have to have the entire transmission replaced to the tune of $6,000 but yet my vin# is not part of the recall list.

Filed Incident EngineNHTSA 10955416
Transmission & drivetrainEngine & cooling

While driving especially on the highway there is a downshift in the gears and the instrument panel goes blank I then pull over to the side of the highway turn of the engine and then start up again and every thing is back to normal. On 1/22/17 it was really bad as the same happened and I tried to pick up speed but nothing happened I had to put on my flashers and easy over to the embankment. On 10/05/16 I took the vehicle back for power train control module to the dealership but as far as I am concerned the problem still exist. As a matter of fact this has happened quite a few times since october. *Tr

Filed Incident Power train · EngineNHTSA 10947431
Engine & cooling

While driving my 2012 expedition 45 - 60 mph, the vehicle downshifted without warning and stalled more than once and jerked repeatedly. The vehicle was taken back to the dealership twice for the same occurence listed on the recall notification. The dealer claims they "fixed" the problem by installing the new software again. The issue occured again while driving home with my family in the vehicle on the highway where the acceleration dropped down to first and the rear tire locked up. We all thought we were about to...

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die with the traffic coming behind us. Ford needs to resolve this issue and I have never experienced something so dangerous before. Ford must be held accountable for this defect and fix the issue as people have invested in purchasing thier brand. I pray no one gets injured from this malfuction and defect on these vehicles.

Filed Incident EngineNHTSA 10927102
Body, doors & structureAcceleration & cruise controlBrakesEngine & coolingCrash6 injuries

Vehicle accelerated unintended and unexpected. Speed was uncontrollable. Driver avoided to the best of his abilities standing workers and unintentionally hit two other vehicles and workers inside those vehicles. 6 Injured taken by ambulance two critically hurt! *Tr

Filed Incident Structure · Vehicle speed control · Service brakes · EngineNHTSA 10619402

Ford Expedition engine complaints by year

Expedition engine problems, every year

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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