Our 2012 Ford Expedition, approximately 66,000 miles was purchased from the KEN GROODY FORD dealership on December 30, 2025. The vehicle has a failed molded lead frame in the 6R80 transmission, the output shaft speed sensor. This is a known factory problem on 2011-2012 vehicles build at the Kentucky Truck Plant. There was a Customer Satisfaction Program 16NO@/19N01 extending the overage to 10 years/150,000 miles and related Safety Recall 16S19. The failure can cause a sudden unintended downshift into first gear...
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while driving, running funny with the engine revving high as the transmission forces the wrong gear, false "FUEL LOW" "NO GAS" WARNINGS lighted on the dash board when there is plenty of gas in the tank, TIRE PRESSURE MONITOR FAULT lights up on the dashboard, other symbols light up - ALL of these issues happen while driving the car, CREATING A SAFETY RISK and a danger to the driver, passengers and surrounding vehicles on the road. The vehicle has been inspected by the dealership and confirmed that it is the failing molded lead frame. FORD dealership did not tell us that this problem came from the Kentucky Truck factory. We had to research and find out ourselves. This potential liability defect was not disclosed at the time of purchase. Low mileage indicates this is not normal wear. We did sign an "as is" waver, but California dealers have a duty to disclose known material defects. "As is" does not protect them from nondisclosure or misrepresentation claims. There was only one previous owner, he serviced the car twice a year at the FORD dealership since he bought it in 2012. The previous owner fulfilled the recall 16S19. We have owned the 2012 Expedition for ONLY 10 months and are asking the KEN GROODY FORD DEALERSHIP to cover all costs associated with this repair. This is a well- documented long known safety problem on these exact vehicles. It is FORDS responsibility to pay for their manufacturing SAFETY ERRORS.