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Electrical system

2003 Ford Excursion Electrical problems

Owners have filed 39 complaints about the 2003 Ford Excursion's electrical system with NHTSA - 27% of all its complaints, most recently on May 13, 2017. They describe 3 crashes, 8 fires and 4 injuries. Dead batteries, warning lights, wiring, alternators, infotainment and electronic module failures.

Complaints
39
Recalls
1
Crashes
3
Fires
8
Injuries
4
Deaths
0

Electrical recalls for the 2003 Ford Excursion

Electrical system: 12v / 24v / 48v battery

04V32700083,687 vehicles affected

The problem
On certain pickup trucks and sport utility vehicles equipped with 6.0L diesel engines, the engine ground stud that attaches the negative battery terminal eyelet to the engine block may be loose.
The risk
If the ground wire is loose, electrical current may flow to the radio suppression strap causing it to heat and potentially melt or ignite adjacent components which could result in a fire.
The fix
Dealers will replace the engine ground stud and the radio suppression strap and adjacent components will be inspected for damage and replaced, if necessary. The recall began on july 23, 2004. Owners should contact ford at 1-800-392-3673.

Electrical complaints

Electrical systemAcceleration & cruise controlDriver assistanceCrash1 injury

Tamara recall while driving or stopped the cars power does 100% shut off. No codes or warning lights. In dec/2016 driving on a on a east on charleston blvd in nv, after pulling out of cit bank parking lot going about 45 mph the light turned red and when I went to break the pedal was hard and that's when I saw no power. By then it was too late and we were going to crash. I had no power steering or abs and I hit the car. It caused 12000 of damage to the car in front of me. No airbags deployed. Only bumper and...

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fog light damage to my truck thankfully. After that the problem didn't re accur until 2/2017 and left me stranded over night on the road and now last night 5/13/2017 the car was off no keys in the ignition and I saw smoke that came from where the battery sits not sure what that was but odd it was. It has no rhythmic pattern, I have replaced the battery fuses relay and fuel pump, also checked cam shaft and crank sensor. It has spark gas air and compression. It's a very large and heavy death trap when it's not working properly other wise I love my truck and it need to be fixed

Filed Incident Electrical system · Vehicle speed control · Electronic stability control (ESC)NHTSA 10985529
Electrical systemLightsEngine & cooling

The inter lights stay on anywhere from 30 minutes to an hour after you turn truck off, the low range 4x4 will not disengage until you back up for about 1/2 mile electrical system keeps turning the truck off shows battery light then glow plug light shuts engine off and have to jump the truck then it runs for 45 minutes and jump it again

Filed Incident Electrical system · Exterior lighting · EngineNHTSA 10981355
Electrical systemFire

Tl* the contact owns a 2003 ford excursion. The contact stated that the gear shift lever sparked a fire and the wiring of the shifter began to melt. The vehicle was engulfed in smoke shortly after the failure. The contact immediately shut off the vehicle and disconnected the battery. The vehicle was taken to an independent mechanic. The technician stated that the wiring insulation of the lever had worn and caused the failure. As a result, the gear shift assembly would need to be replaced. The vehicle was repaired....

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The manufacturer was not made aware of the failure. The failure mileage was 145,000. In addition, the contact stated that the silver circuit box inside of the fuse box melted and caught on fire. When the failure occurred, all the gauges on the instrument panel and the alternator failed causing the vehicle to stall. The vehicle was towed to an independent mechanic, who stated that the fuse box would need to be replaced. The manufacturer was made aware of the failure and informed him that the fuse box was discontinued. The vehicle was repaired; however, the failure recurred shortly after. In order to remedy the failure, a modification had to be made to bypass the melting current by placing an external wire and circuit breaker. The vehicle was repaired. The failure mileage was 140,000.

Filed Incident Electrical systemNHTSA 10745407
Electrical systemFire

At night, in fog, in driveway, I turned on high beams, defrosters, wipers and lowered driver window. A major silver electrical circuit in the fuse breaker box overheated melted and popped. Ford's incompetent electrical engineer's design causes circuit board silver circuitry in fuse box to melt, while no circuit breakers melt/work. The circuit that melted also causes vehicle to lose use of indicators and gauges in the dash gauge panel, the alternator also fails to work and vehicle dies within a day, with no warning,...

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while driving, due to totally dead battery. Ford has at least three different versions of fuse boxes for the 2003 excursion xlt 5.4L. Ford has no replacement fuse boxes to sell. Problem is so common on the internet, I luckily located the last used fuse box in the country, 1000 miles away from ca. Ford's only solution was a new fuse box for a newer f150 costing $750 and requiring hundreds of more dollars to modify it for an f250/f350/excursion. The melting fuse box happened twice in one year at $500 per failure. Technician had to put in an external bypass wire with its own external circuit breaker. No more meltdowns in 2.5 Years. Incompetent ford electrical engineers.

Filed Incident Electrical system · Unknown or otherNHTSA 10744030
Electrical systemFire

At top of a hill I stopped completely and shifted to low gear, the wires in gear shift knob sparked loudly and began burning. Stopped car immediately, opened hood and disconnected battery. Overdrive indicator light harness is a shoddy design. Wire insulation wears through while rubbing with gear shifter selection. There is no armoring or other covering for the thin flimsy harness wires.

Filed Incident Electrical systemNHTSA 10744009
Electrical system

Tl* the contact owns a 2003 ford excursion. The contact stated that while driving 25 mph, the instrument panel gauges failed and provided erroneous readings. The vehicle was not taken to the dealer. The manufacturer was made aware of the failure who did not offer any assistance. The vehicle was not repaired. The vin was not available. The failure and current mileage was 75,000.

Filed Incident Electrical systemNHTSA 10451780
Electrical system

Tl* the contact owns a 2003 ford excursion. The contact stated that the vehicle would stall sporadically and would also accelerate abnormally without warning. The contact stated that the failure could have been caused by the injection control pressure sensor. The contact believed that the 2003 model excursion should have been recalled because the 2004 model was recalled for the same failure (nhtsa campaign id number: 05v270000: electrical system:wiring). The vehicle was not inspected or repaired. The failure mileage was 183,000 and the current mileage was 184,000.

Filed Incident Electrical systemNHTSA 10433051
Electrical systemAcceleration & cruise control

Our ford 2003 excursion speed control/cruise control stopped working after the recall repair has been performed. There is brake fluid leaking from the master cylinder on the wiring harness. Ford states they will not repair again for no charge. My complaint is that I believe this should be taken care of at no charge to the consumer. Thank you *tr

Filed Incident Electrical system · Vehicle speed controlNHTSA 10410294
Electrical systemCrash3 injuries

While driving on hwy 210 my abs light came on then my interior lights went dim my head lights started to flicker then the dash board was like christmas everything started to blink fuel like miles to empty seatbelt ect.. Then loss all power steering wheel locked I had my four children in the car when we flipped in to a ditch after hitting some mail boxes.. Wth I see some of the same reports why hasn't ford fixed this problem!!! *Tr

Filed Incident Electrical systemNHTSA 10390143
Electrical systemAcceleration & cruise controlFire

Driver used cruise control on tollway, got off tollway fire started 1/4 mile from exit. Ford excursion v 10 gas engine, cruise control deactivation switch failure got hot causing engine fire. The diesel engines were recalled for the same reason. This vehicle is a limousine/qvm. Nhtsa campaign # 07v078000 manufacture campaign # 05s28. *Tr

Filed Incident Electrical system · Vehicle speed controlNHTSA 10390081
Electrical systemFire

Engine fire associated with electrical short in engine compartment while 2003 ford excursion 6.0 Liter diesel was parked in the garage. The vehicle had not been driven for at least ten days. The resulting fire destroyed the vehicle, garage, contents and damaged the exterior of the home. *Tr

Filed Incident Electrical systemNHTSA 10383448
Electrical system

We own a 2003, diesel ford excursion. Late on 6/10 as we were going down a steep curve the engine stalled. We lost all power. It took all my husband's strength to keep the truck on the road, without power steering. The braking system was diminished. This could have been a potential disaster for our family, we had 2 children in the vehicle as well. He managed to get us somewhat off to the side of the road. The vehicle would not start. This is a very dangerous, potentially life-threatening malfunction of the...

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ford excursion. We had the vehicle towed to the local ford for investigation and found out that the wire harness is defective and needs to be replaced. We investigated this problem and found other reports with similar description have been reported. Ford needs to do something about this defect, it is a potential accident waiting to happen without warning. Thank goodness the circumstances were such that we were okay. We shudder to think if this had happened while i, the wife as driving or on a busy freeway. We don't want another person to experience this, when they don't have to if the problem is corrected. It is an obvious problem. *Tr

Filed Incident Electrical systemNHTSA 10336355
Electrical system

I have a 2003 ford excursion v-10. This vehicle is equipped with adjustable foot pedals which routinely stop working, sometimes in the fully retracted position. When this happens the drivers seat also does not work, making the vehicle un-driveable for my wife whose reach is considerably shorter than mine. Fords solution to this problem is to replace the seat at an out-of-pocket cost starting at about $800.00, Instead of tracing the bad wire or faulty control module. Internet research has shown me that this...

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problem is apparently prevalent in the larger ford suv's manufactured from 2003-2006. I feel this defect should be corrected in a factory recall and not at the expense of vehicle owners when the problem is clearly faulty exuipment / design. Thank you for your attention to this matter.

Filed Incident Electrical systemNHTSA 10307489
Electrical system

Tl* the contact owns a 2003 ford excursion xlt. The contact stated while idling, the alternator failed and destroyed the gauge cluster. As a consequence no information is visible on the display of the instrument control panel. The dealer was contacted, and a technician concluded that the instrument cluster needed to be replaced at an expense of $500.00. No repairs have been made. The failure mileage was 90,000. The current mileage was unknown.

Filed Incident Electrical systemNHTSA 10285025
Engine & coolingElectrical system

Over the last 1 1/2 year, veh dies and wont restart or slower to start eventually will not start. All gauges go full tilt, abs light comes on, loss of all electrical systems, will not restart, just clicks, then nothing. Have to disconnect and fully recharge batteries to restart,,,, then,,,, problem recurs in few weeks. New batteries 11/07, cam shaft sensor replaced 3/07. Code p0603. *Tr

Filed Incident Engine and engine cooling · Electrical systemNHTSA 10222074
Electrical system

Tl*the contact owns a 2003 ford excursion. While the vehicle was being serviced for an oil change, the dealer stated that the alternator wiring harness needed to be replaced. The alternator was overloaded from the battery being plugged up to the travel trailer. The icp sensor was replaced. The cost for parts and labor was $1,062.25. The contact stated that the vehicle did not feel right when driving uphill occasionally. The current mileage was 83,501 and failure mileage was 83,474. Updated 04/02/08. *Lj

Filed Incident Electrical systemNHTSA 10218532
Electrical systemBody, doors & structure

2003 Ford excursion ------auto entry an deactivation off the alarm system by ordinary screwdriver. Standard screwdriver inserted in driver side key lock both opens the door and deactivates the alarm system allowing for theft of interior materials and further theft of automobile. *Tr

Filed Incident Electrical system · Latches / locks / linkagesNHTSA 10218174
Electrical system

I purchased my 2003 ford focus in 2005 and ever since the ignition switch gets stuck but it has got stuck over the last three years . *Cn

Filed Incident Electrical systemNHTSA 10213364
Electrical system

Tl*the contact owns a 2003 ford excursion. While driving 30 mph, the engine stalled without warning. The vehicle was able to be restarted. The failure occurred while driving in reverse or forward. The dealer stated that the camshaft position sensor failed. No repairs were made. The manufacturer stated that the vin was not included in nhtsa campaign id number 07v553000 (electrical system:software). The failure mileage was 48,000 and current mileage was 53,000.

Filed Incident Electrical systemNHTSA 10211362
Electrical system

On my 2003 ford windstar fuses repeated blow and also the there is something wrong with the ignition switch every time you hit a bump all the interior dome lights come on and some times they just flicker off and on for no reason. There is something wrong with the wiring in my van and I have heard that I am not the only one with this problem. I have done some research and found that there are many other people with this same problem. I would like for this to be looked into. *Tr

Filed Incident Electrical systemNHTSA 10208974
Electrical systemEquipment & accessories

Vehicle stalled while driving @ 40-45 mph on us41. Vehicle completely locked up. Batteries replaced more than 4x . Ford galloway fort myers , florida refuses to fix wants me to keep replacing batteries. Vehicle being repaired for over 6-7 months. Dangerous vehicle almost killed me. From 12/2006-5/2007 vehicle has died on me every month several times during the month. Dealer still has vehicle. *Jb

Filed Incident Electrical system · EquipmentNHTSA 10197087
Electrical system

I have a 2003 ford excursion diesel turbo 6.0 Engine. The vehicle has been to the dealer at least 5 times since the above date for a/c problems & shutting off on me. I have replaced the batteries on 4 occasions in the past 7 months. They have found one short in february & after replacing the batteries again in april 2007 the vehicle died on me. While I am driving the lights turn off & I lose power. They are unable to find & correct the problem & I am afraid to drive the vehicle because I have to pick up my 4 children and feel I am putting them at risk for an accident.*Ak

Filed Incident Electrical systemNHTSA 10190762
Engine & coolingElectrical system

On february 2007 I was driving the expedition in rush hour trafficwhen I noticed that car began to feel very heavy. I also noticed that the speedometer was going down despite fact that I was pressing down the gas pedal, and suddenly all of the engine lights turned on. I was able to pull over and start the car with no problem ,but 5 minutes later it will do the same thing all over again. I took the car to the dealer, and ever since they are awaiting for parts to come in ,and they have been on national backorder. Ford d refuses to give me either a rental or a loaner. Ford consumer department sucks.*Ak

Filed Incident Engine and engine cooling · Electrical systemNHTSA 10187231
Electrical system

My 2003 ford explorer is experiencing similar symptoms reported by other fire victims: cruise control totally inoperative, persistent abs alerts, "low oil pressure" alerts (sometimes just days after an oil change), and steering issues. The local ford dealership is providing service at my expense but pretended that they had no idea as to what the problem was. After doing research on the internet, and reading testimonies from other fire victims, I am terrified. In my subdivision, houses stand only a few feet apart...The homeowner's association prohibits any parking on the street. The 2003 ford explorer models should also be recalled immediately.

Filed Incident Electrical systemNHTSA 10171828
Electrical system

On route 228 I was going about 45 mph. My truck just stopped, everything turned off steering was locked I put it in park ank had to make two attempts to start my truck up again the batterry light blinked and went off. *Jb

Filed Incident Electrical systemNHTSA 10142451

Ford Excursion electrical complaints by year

Excursion electrical problems, every year

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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