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Vehicle safety record

2001 Ford Expedition Problems, complaints & recalls

Owners have filed 609 complaints about the 2001 Ford Expedition with NHTSA, most often about the engine & cooling (143) and the electrical system (124). Those complaints describe 39 crashes, 97 fires, 63 injuries and 5 deaths. It is covered by 10 recalls, the latest in August 2006 for the headlights. For comparison, the 2000 has 0 and the 2002 has 383.

NHTSA data checked

FFar more problems than a typical Expedition year, for its age

#12 most complained-about 2001 vehicle

Complaints
609
Recalls
10
Crashes
39
Fires
97
Injuries
63
Deaths
5

Most common 2001 Ford Expedition problems

Share of all 609 complaints. One complaint can name more than one area. Tap an area for its complaints and recalls.

2001 Ford Expedition recalls 10

Recall repairs are free. Your dealer fixes them whether or not you bought the car there - check your VIN at nhtsa.gov/recalls to see if yours is done. What to do

Exterior lighting: headlights

06E06700019,413 vehicles affected

The problem
Certain maxzone headlight assemblies, depo brand, p/nos. 331-1129L-asn and 331-1129r-asn, sold for use as aftermarket equipment for the above listed passenger vehicles. These headlamps fail to conform to the photometric requirements of federal motor vehicle safety standard no. 108, Lamps, reflective devices, and associated equipment.
The risk
Decreased lighting visibility may result in a vehicle crash.
The fix
Maxzone will notify owners and offer reimbursement for any noncompliant headlights. The recall began on july 28, 2006. Owners may contact maxzone at 909-822-3288.

Exterior lighting

06E06000087,745 vehicles affected

The problem
Certain aai motorsports combination lamps sold as replacement lamps for use on the above list passenger vehicles. Combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, "Lamps, reflective devices, and associated equipment."
The risk
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash
The fix
Aai motorsports will notify owners and replace the lamps free of charge. The recall began on august 1, 2006. Owners may contact aai motorsports at 909-923-9188.

Fuel system

06E05600058,640 vehicles affected

The problem
Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. Due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
The risk
Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
The fix
Ufi will notify owners and replace the filters free of charge. The recall began on august 4, 2006. Owners may contact ufi filters usa at 800-230-5876.

Vehicle speed control

05V3880004,500,000 vehicles affected

The problem
On certain pickup trucks and sport utility vehicles equipped with speed control, the speed control deactivation switch may overheat, smoke, or burn.
The risk
A FIRE AT THE SWITCH COULD OCCUR.
The fix
By letter dated september 12, 2005, owners were instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected. Owners who have had their speed control deactivated are being notified that parts will be available and advised to make an appointment to reconnect the speed control beginning in february 2006. Owners who did not have their speed control deactivated are being notified to have their system remedied beginning in february 2006. Owners are urged to avail themselves of the free disconnect service as soon as possible because of the significant risk of fire. Owners may contact ford at 1-800-392-3673. (Note: also see recalls 05v017 and 06v286)

Structure

03V0940003,674 vehicles affected

The problem
Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.
The risk
This overheating condition can cause the running board to melt or cause a fire.
The fix
Dealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

Visibility: motor

01V2580001,083,000 vehicles affected

The problem
Vehicle description: passenger cars, sport utility vehicles, and light and medium duty pickup trucks. A switch located in the plastic cover of the wiper motor gear case could malfunction and overheat, potentially resulting in loss of intermittent wiper function, loss of wiper park function, complete loss of wiper function, or ignition of the plastic cover material. Switch malfunction is most likely to occur when the intermittent setting of the wipers is being used, or when snow or ice obstructs the blades from returning to the "parked" position at the bottom of the windshield. These vehicles were built at the following assembly plants: atlanta plant from 2/11/00 through 7/31/00; chicago plant from 2/14/00 through 8/4/00; kansas city plant from 2/26/00 to 9/4/00; kentucky truck plant from 2/18/00 to 8/31/00; michigan truck plant from 2/23/00 through 8/3/00; norfolk plant from 2/21/00 through 7/27/00; wayne stamping and assembly plant from 2/25/00 through 8/15/00; and wixom plant from 2/15/00 through 8/8/00.
The risk
Loss of visibility while driving increases the risk of a crash.
The fix
Dealers will inspect the date code on the wiper motor. Motors built with the suspect time frame will have the wiper motor gear case cover replaced. Owner notification began august 20, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-866-436-7332.

Seat belts: buckle assembly

01V2270011,400,000 vehicles affected

The problem
Vehicle description: passenger and sport utility vehicles, pickup trucks, and minivans. Equipped with seat belts supplied by trw. It is possible that the driver's and/or front passenger's outboard seat belt buckle may not fully latch. Ford crown victoria built at st. Thomas assembly plant from 4/17/00 - 5/29/01 Mercury grand marquis built at st. Thomas assembly plant from 4/17/00 - 5/29/01. Lincoln town cars built at wixom assembly plant from 3/27/00 - 5/30/01. Lincoln navigators built at michigan truck plant from 4/11/00 - 5/31/01. Ford windstars built at oakville assembly plant from 3/23/00 - 5/30/01. Ford rangers built at twin cities plant from 3/28/00 - 5/30/01, and also at the edison plant from 3/13/00 - 5/25/01. Ford f-150 truck built at norfolk plant from 4/18/00 - 5/25/00; at ontario plant from 5/10/00 - 5/28/01; at kansas city plant from 9/11/99 - 5/25/01; and at cuautitlan plant from 5/16/00 - 6/9/01. Ford super duty f-250, f-350, f-450, and f-550 trucks built at kentucky plant from 4/17/00 - 5/27/01; and at cuautitlan plant from 5/16/00 - 6/19/01. Ford excursions built at kentucky plant from 4/17/00 - 10/2/00. Ford expeditions built at michigan truck plant from 4/11/00 - 5/31/01.
The risk
In the event of a crash, the restraint system may not provide adequate occupant protection, increasing the risk of personal injury to the seat occupant.
The fix
Dealers will inspect the front outboard seat belt buckles and if the buckle fails the inspection process, it will be replaced. Owner notification began july 25, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-866-436-7332.

Tires: tread / belt

01X00100013,000,000 vehicles affected

The problem
This is not a safety recall in accordance with the safety act. However, it is deemed a safety improvement campaign by the agency. Equipment description: ford is replacing all firestone wilderness at 15, 16, and 17 inch tires mounted on ford trucks and suvs. Ford reports tread separation can occur due to a combination of the sensitivity of the tire design to stress, aging, and manufacturing differences between plants. Ford is replacing these tires to prevent possible premature tire failure. Vehicle description: the vehicles listed below may have been originally equipped with firestone wilderness at tires or may have had wilderness at tires installed during the firestone recall launched in august 2000. Certain 1991 throught 2002 ford explorer Certain 2001 throught 2002 explorer sport, and sport trac Certain 1997 through 2002 mercury mountaineer Certain 1991 through 2001 ranger Certain 1999 through 2001 expedition Certain 1991 through 1994, and 1997 model year f-series Certain 1991 through 1994 bronco Note: both original equipment and replacement tires are affected.
The risk
Should the tread separate at highway speeds, a vehicle crash could occur, possibly resulting in personal injury or death.
The fix
The replacement/reimbursement program for this campaign expired on march 31, 2002. However, customers can contact ford at 1-877-917-3673 or go on-line to www.Ford.Com for possible assistance.

Air bags: frontal

01V082000268 vehicles affected

The problem
Vehicle description: passenger and sport utility vehicles. The inflator canister in the driver air bag module may have an inadequate weld near the igniter.
The risk
In the event of a vehicle crash, the driver air bag may not deploy as intended, potentially resulting in reduced occupant protection, or a burn injury.
The fix
Dealers will install a driver air bag module. Owner notification began march 19, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.

Equipment: owners / service / other manual

00V396000495,000 vehicles affected

The problem
Vehicle description: certain sport utility vehicles, pickup trucks, and passenger vehicles fail to comply with the requirements of fmvss 225, "child restraint anchorage systems." The affected expedition/navigator owner guides do not identify the locations of seating positions equipped with tether anchorages, and do not provide instructions for securing child seats to these tether anchorages. The f150 sc owner guides do not provide the procedure for securing child seats to the tether anchorages. The taurus/sable owner guides do not identify the center rear seating position as having latch compatible lower anchorages.
The risk
In the event of a crash, the child seat may not be properly attached increasing the risk of injury to the child.
The fix
Owners will be provided with owner guide inserts revised to provide the required information, and instructions for affixing these inserts to their owner guides. Customers will also be advised that if they prefer, their dealer will affix the inserts to their owner guides.

What owners say

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609 complaints about the 2001 Ford Expedition

Newest first, as filed with NHTSA by owners. Page 1 of 25.

Electrical systemAcceleration & cruise controlBrakesFire

THe component was the speed control deactivation switch Manufacturer Recall Number 05S28 NHTSA Recall Number05V017000 Recall Status Recall Incomplete. It is unknown if the part is available for inspection but the vehicle is. The fire occurred while driving and left me stranded on the side of the road with five dogs, 2 hours away from home with no way of getting back. I had to find a hotel that allowed pets which was expensive and have been in said hotel starting August 25 through today, September 2. We are paid...

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until tomorrow and I have exhausted all funds and resources. We will be without food, shelter, or teransportation. Yes the problemhas been confirmed by Santa Monica Lincoln Ford Dealership. The mechanic liason is Art Albrandt and can be reached at [[redacted]]. The vehicle has not been inspected by anyone other than the mechanics at thew Ford Dealership No there was no warning prior to the incident. The vehicle was running just fine. ZThe vehicle caught fire en route to Los Angeles frim San Bernardino County. AAA came and towed the vehicle to a friend's house because it was very late, and towed to the dealership the following morning. I found the nearest pet friendly hotel because I had no way to transport my animals any distance. I waited two days before being told that a part that was needed was discontinuerd, and they would have to find it at a pick a part over the weekend. At this point I had exhaiusted all of my financial resources and had to borrow funds to keep us housed. That following monday I was toild that the problem, specifically the part, that was related to the recall had been fixed however the vehicle still did not run and because it was so old they did not have the equipment to further diagnose it and referred us to a nearby mechanic who could help us. So far we have been referred to 4 mechanics and none are willing to even look at it. I filed a complaint with Ford, case number [[redacted]]. I explained that the recg INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Incident Electrical system · Vehicle speed control · Service brakesNHTSA 11761739
AirbagsCrash1 injury

Air Bags did not deploy Impact directly to drivers side of vehicle the other car was going 55 MPH caused me the driver to hit my head on the window hard. I was informed the air bags should have deployed by officer on site.

Filed Incident Air bagsNHTSA 11713268
Brakes

Front brake hose metal crimp completely rusted causing brake hose separation and failure. Design has rubber boot over crimp which actually retains moisture over many years. Boot may be intended to reduce stress at joint of metal to hose but actually enhanced failure mode. Drivers side came apart after minor bump during service, have photos of passenger side still intact but clearly fragile.

Filed Incident Service brakesNHTSA 11586111
Seats & seat belts

Driver seatbelt- Randomly releases from buckle when driving. Happened about 3-4 times already.

Filed Incident Seat beltsNHTSA 11582277
Body, doors & structure

On the second row seat, passenger side door will not open using the door handle with the child safety switch in lock or unlock position. It will open from the outside handle. This is a safety concern. In case accident happen or fire in the vehicle occurs, the second and third row passengers can not get out of the vehicle fast enough for their safety. This has not work for over a year now.

Filed Incident StructureNHTSA 11531805
Electrical systemFire

Vehical burst into flames seems on passenger side under the hood...Had been parked all day. No one around or injured. Vehical is a total loss.

Filed Incident Electrical systemNHTSA 11503217
Transmission & drivetrainAcceleration & cruise controlCrash2 injuries

I gave a friend a ride to Wal mart in my 2001 Expedition to buy some power steering fluid, luckily I parked over by the automotive section. I turned it off and waited in vehicle till he returned, about 7 or 8 minutes. I started the engine, grabbed the brake and dropped it in reverse when engine revved sending us backwards completely out of control with both feet on the brakes, spinning rear wheels and I turned ignition key off as quick as possible but violently slammed into a truck semitrailer only, parked...

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alongside Wal mart tire shop. Completely totalled out the entire rear passenger liftback, taillights, tailgate, rear hatch window, left rear luever window, left tailpipe, tow hitch package and rear bumper. With only min. coverage, I'm now w/o a vehicle after completely replacing entire front and rear suspension, steering and tires plus alignment less than 6 months prior, with 275000 miles. Thank you very much Ford Motor Co. This was NOT an issue of driver error !.. I WILL find a way to legally hold you responsible for my loss, making FORD liable for repairing or replacing my vehicle ! This happened on Aug 29th, 2022 approx. 4pm at Wal mart property, in Ukiah, CA. 95482

Filed Incident Power train · Vehicle speed control · Unknown or otherNHTSA 11482139
Electrical systemFire

Vehicle caught on fire due to an incorrectly installed head light due to a cracked plug assembly. Vehicle was in a fast-food drive through when the smoke and subsequent flames were seen. Due to age of the vehicle the task of changing the light bulb was farmed out to local oil change shop. While changing the placing the new bulb into the plug assembly the thin plastic broke keeping the bulb from seating properly. Tested okay on reassembly but once night came the light was on for only 15 minutes and ignited the inner...

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head lamp assembly and subsequently more of the engine compartment. Fortunately, the fast-food restaurant came out with an extinguisher and put out the fire. Thankfully, no one was hurt however, had the fire occurred on the highway, in a parking lot unattended, or in the homes garage, the outcome would have been far worse.

Filed Incident Electrical systemNHTSA 11366759
Seats & seat beltsAcceleration & cruise controlFuel system

My vehicle year,make,and model has multiple manufacturer recalls pertaining to my specific vehicles vin number. I have 0 unrepaired recalls that have not been assessed and has had zero components replaced under recalls for specific components. Each and every recalled components associated with my vehicles year, make, and model pertaining to my vehicles vin number are a safety risk at fault and any problems create unsafe conditions for operation of vehicle on the road. My assessment of my vehicles safety risk is high due to the 0 unrepaired recalls my vehicle has not been replaced with new components to avoid these safety risks from component failure.

Filed Incident Seat belts · Vehicle speed control · Fuel / propulsion systemNHTSA 11349753
Engine & cooling

Going to michigan from tennessee, driving on the expressway what's my ford expedition trident motor v8 heard a popping sound and almost got in an accident and found out once again the sparkplug blew out of the motor again with my family in the vehiclee it's a 2001 and I think your company should pay for the repairs.

Filed Incident EngineNHTSA 11337782
Acceleration & cruise controlFire

Tl* the contact owned a 2001 ford expedition. The contact stated that while his vehicle was parked in his apartment complex, his vehicle suddenly caught fire without warning. The contact stated that he had heard a loud boom from inside which prompted him to check on his vehicle. The contact immediately called 911 as the fire spread to other vehicles in the parking lot. The fire department was able to extinguish, a total of four vehicles were completely burned to the ground. The fire marshals were also called and a...

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report was filed. All vehicles involved in the fire remained at the apartment complex parking lot. No injuries were reported as a result of the fire. The manufacturer nor the dealer had been notified of the failure. Upon investigation, the contact discovered that his vehicle had been placed under recall for nhtsa recall number: 05v017000 (vehicle speed control) but was unaware that there was ever a recall. The failure mileage was approximately 110,000.

Filed Incident Vehicle speed controlNHTSA 11319386
Brakes

Fyi my 2001 ford expedition is experiencing the same soft brake problem that warranted them to issue recall #19s54. I have changed the brakes and the problem persists . Ford needs to include the 2001 expeditions in this recall. It is very dangerous to stop this heavy vehicle with a soft brake pedal pushed all the way down !

Filed Incident Service brakesNHTSA 11298296
Seats & seat belts

Tl* the contact owns a 2001 ford expedition. While driving, the front driver's and passenger side seat belts would unlatch on its own without warning. The manufacturer was not contacted. The contact called ramp motors (4869 nesconset hwy, port jefferson station, ny 11776, 631-473-1550) and was informed that the vehicle was not included in nhtsa campaign number: 01v227001(seat belts). The vehicle had not been repaired. The failure mileage was 140,000.

Filed Incident Seat beltsNHTSA 11255884
Electrical systemSeats & seat beltsAcceleration & cruise control

Fuses blowing as soon as put in box. Smoke coming from cruise control switch

Filed Incident Electrical system · Seat belts · Vehicle speed controlNHTSA 11021031
BrakesCrash1 injury

Tl* the contact owned a 2001 ford expedition. While driving approximately 25 mph, the vehicle came to a stop. The brake pedal was depressed, but the vehicle failed to stop. As a result, the contact crashed into the rear of another vehicle. The contact sustained a back injury, which did not require medical attention. A police report was not filed. The vehicle was towed to an independent mechanic, but was not diagnosed or repaired. The vehicle was destroyed. The manufacturer was not notified of the failure. The approximate failure mileage was 170,000.

Filed Incident Service brakesNHTSA 11019325
Engine & cooling

#1 Spark plug blew out of block head. Ejected fuel while engine running.

Filed Incident EngineNHTSA 11003713
Seats & seat belts

Tl* the contact owns a 2001 ford expedition. The contact stated that the seat belt randomly unlatched from the buckle everyday. The warning indicator chime and the actual indicator illuminated. The contact stated that the failure occurred for approximately thirty days. The vehicle had not been diagnosed by the dealer or an independent mechanic. The manufacturer was notified of the failure. The contact researched online and found nhtsa campaign number: 01v227001 (seat belts), but the vin was not included. The vehicle was not repaired. The approximate failure mileage was 150,000.

Filed Incident Seat beltsNHTSA 11000836
Electrical system

Windshield leaking - causing electrical box to short out and therefore everything electrial malfunction - items come on going down the road while you are driving - dangerous

Filed Incident Electrical system · Unknown or otherNHTSA 10966143
SteeringElectrical system

The horn doesn't work at all even when locking with the keyless fob. Cruise control doesn't seem to work at all. I can engage the e-brake and the light won't turn on in my dash. None of the controls on my steering wheel work at all.

Filed Incident Steering · Electrical system · Unknown or otherNHTSA 10910879
Acceleration & cruise controlEngine & coolingFire

Tl* the contact owns a 2001 ford expedition. After starting the vehicle, the contact smelled a burning odor under the hood. The contact looked under the hood and noticed that the engine compartment was on fire. The contact extinguished the fire. A fire report was not filed and there were no injuries. The vehicle was not diagnosed nor repaired. The manufacturer was notified of the failure. The contact was informed that the vehicle was included in nhtsa campaign number: 05v017000 (vehicle speed control) after the fire, but the dealer denied the repair. The failure mileage was unknown.

Filed Incident Vehicle speed control · EngineNHTSA 10899130
SuspensionElectrical systemLights

The check suspension light is on and I noticed every expedition in this year range has suspension problems and the wireing sometimes the radio will go off and the lights on dash and speedometer lights will shut off.

Filed Incident Suspension · Electrical system · Exterior lightingNHTSA 10894681
Engine & cooling

June 2007 while driving to mexico for family vacation, a spark plug blew out of the engine in gila bend arizona where the temperatures were close to 110 degrees. I had our dog with us so we could not go into any air conditioned buildings due to having a dog. My 8 and 10 year old boys along with my elderly mother were forced to sit outside and wait for hours until help arrived. It blew while driving on the highway. May 2015 same thing happened but this time we were heading to a family reunion camping trip and...

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had to cancel as our vehicle would not get us there. It blew while driving on the highway. 141000 Miles on the vehicle. Oct 2015, the third spark plug blew while my son was driving 25mph to school. He had to miss school that day as he had no way to get there. 187000 Miles on the vehicle. This must be a defect that ford corp will not recognize as their fault but is common that it must be! 197000 Miles on the vehicle.

Filed Incident EngineNHTSA 10885720
Airbags1 injury

Side air bag in driver seat deployed while vehicle was started and in park without any collision or impact of any type. Vehicle was stationary and had been running less than 30-45 seconds and driver was reaching for seat belt when air bag exploded with enough force to cause a hand laceration and torn collateral ligament.

Filed Incident Air bagsNHTSA 10855183
Acceleration & cruise controlFire

While my two year old daughter and I were sitting in the vehicle (vehicle was off) a passerby knocked on the window informing me that my car was on fire. I exited the vehicle and found flames coming from under hood and below the car. Come to find out there was a recall on the vehicle for a faulty speed control switch known to catch fire and even though I had recently had the car in for service at a ford dealership, it was not addressed or taken care of before this fire. Totally negligent! We could have burned up in the car without any warning.

Filed Incident Vehicle speed controlNHTSA 10851987
SuspensionCrash3 injuries

Rear upper and lower control arms completely rusted out, resulting a dangerous driving situation. I have vehicle serviced regularly at a ford dealer and was never informed of such a hazard. While driving, heard a loud noise and felt a bad jerk, rear-end just fell down. Had severe medical issues as result. Ford needs to alert consumers of this problem and implement a recall, before a fatal occurs.

Filed Incident SuspensionNHTSA 10837124

Ford Expedition: every year compared

YearComplaintsRecallsCrashesFiresTop problemGrade
20050500-A
200429744915Engine & coolingF
200365565838Engine & coolingF
200238342173Engine & coolingF
2001609103997Engine & coolingF
200001100-A
19990900-A
19980700-A
19970900-A
All Expedition years

2001 Ford Expedition vs rivals

More sales usually means more complaints, so compare similar vehicles of the same year. The grade compares each vehicle with its own model's other years.

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Questions about the 2001 Ford Expedition

Does the 2001 Ford Expedition have any recalls?

Yes - NHTSA lists 10 recalls for the 2001 Ford Expedition: headlights (August 2006); exterior lighting (June 2006); fuel system, gasoline (June 2006); vehicle speed control (September 2005) and more. Recall repairs are free at any authorized dealer. Enter your VIN at nhtsa.gov/recalls to see whether yours has been fixed.

What are the most common problems with the 2001 Ford Expedition?

By the complaints owners filed with NHTSA, the most common problem areas are the engine & cooling (143), electrical system (124), acceleration & cruise control (105).

How many complaints has the 2001 Ford Expedition had?

609 complaints have been filed with NHTSA, the first on December 6, 2000 and the latest on September 2, 2026. Of these, 39 describe a crash and 97 a fire, and together they report 63 injuries and 5 deaths.

Is the 2001 Ford Expedition a reliable vehicle?

Its Safety Index is 8 out of 100 (grade F: far more problems than a typical Ford Expedition year, for its age). The index weighs complaints, crashes, fires, injuries, deaths and recalls against how long the vehicle has been on the road, compared with the same model's other years. It is not a measure of every repair - read the complaints and owner experiences, and have any used vehicle inspected before you buy.

Which Ford Expedition years have the most complaints?
What should I do if my 2001 Ford Expedition has a problem?

If it is a safety problem, stop driving it if it is unsafe and contact your dealer. Report it to NHTSA at nhtsa.gov/report-a-safety-problem - enough reports start investigations and recalls - and share your experience here so other owners know what to look for.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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