Check a vehicle VIN check Latest recalls Latest complaints Common problems Rankings Compare vehicles Recall roundups All makes Guides Share your experience
Theme

Engine & cooling

2002 Ford Explorer Engine problems

Owners have filed 245 complaints about the 2002 Ford Explorer's engine & cooling with NHTSA - 7% of all its complaints, most recently on November 30, 2023. They describe 3 crashes, 17 fires and 6 injuries. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.

Complaints
245
Recalls
0
Crashes
3
Fires
17
Injuries
6
Deaths
0

Engine complaints

Engine & cooling

The contact owns a 2002 Ford Explorer. The contact stated while driving 45 MPH, the vehicle shut off. The contact was able to coast off the freeway. There were no warning lights illuminated. The contact called an independent mechanic, but the mechanic declined to service the vehicle. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was notified about the failure and opened a case. The approximate failure mileage was 88,000.

Filed Incident EngineNHTSA 11557714
SteeringEngine & cooling

The contact owns a 2002 Ford Explorer. The contact stated that the steering wheel intermittently seized while driving at various speeds without warning. After finding a replacement part at a salvage yard, the contact had the steering wheel replaced by an independent mechanic; however, the failure persisted. The contact also stated that an abnormal ticking noise was coming from the engine with the ABS warning light illuminated. The vehicle was taken back to the same independent mechanic and the contact was informed that the engine needed to be replaced. Neither the dealer nor the manufacturer was notified of the failure. The vehicle was not repaired. The failure mileage was unknown.

Filed Incident Steering · EngineNHTSA 11483635
Electrical systemEngine & cooling

Was driving on hwy and my vehicle just shut down as I was turning off the main road, lost all control of steering. When I raised the hood I saw my radiator smoking and all of a sudden it popped. Had to have it towed in to the shop and was told that the radiator had exploded and the engine seized up! How could this happen? I never even had it to over heat or the light never even alerted me. Just blew up and left me stranded. I was told after the fact that there is a recall on the radiator! *Tr

Filed Incident Electrical system · EngineNHTSA 11300581
Electrical systemEngine & cooling

The radiator started going out on me. I had to fix it twice. The breakes I keep having the continued fixing them every 4 months. Recently october 25, 2019 it started smelling like burnt rubber came thru the air vents. Things with the electricity oe a shortage. With the tires they put wrong tire size. They told me to sign and go because they didn't have my actual tire size. Its always on the smalls streets and on freeway or. Highway it smells like burnt rubber. The owner didn't notify me or bother to tell me it was on recall already.

Filed Incident Electrical system · Unknown or other · EngineNHTSA 11278383
Electrical systemEngine & coolingFuel system

I was driving down the highway I went to make a left hand turn when smoke started coming out of the grill, so I pulled over to check under the hood, smoke started boiling out from under the hood

Filed Incident Electrical system · Engine · Fuel / propulsion systemNHTSA 11271276
Engine & cooling

Motor is over heating after driving for about 30 mins on highway

Filed Incident EngineNHTSA 11229277
Engine & cooling

The timing belts broke and damage the engine. Truck has less than 100,000 miles.

Filed Incident EngineNHTSA 11022952
Transmission & drivetrainElectrical systemEngine & cooling

Tl* the contact owns a 2002 ford explorer. While the vehicle was idling at a stop light, the overdrive warning indicator illuminated and the vehicle stalled several times. In addition, the vehicle was difficult to shift into second and third gear as well as drive, which was when the intermittent stall failure occurred. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failures. The vehicle was parked and unable to be driven due to the intermittent failures. The approximate failure mileage was 200,000.

Filed Incident Power train · Electrical system · EngineNHTSA 10991130
Engine & cooling

TRANSMISSION OUT FOR 3RD TIME

Filed Incident EngineNHTSA 10983600
Electrical systemSeats & seat beltsEngine & cooling

Door ajar light is always on and alarm goes off constantly from it. Seat belt light is always on even when seat belts are in use. Abs light is always on and off. Always issues with heat and coolant.

Filed Incident Electrical system · Seat belts · EngineNHTSA 10937883
Engine & cooling

Tl* the contact owns a 2002 ford explorer. While the vehicle was parked, the contact noticed an abnormal noise coming from the engine compartment. The vehicle was taken to an independent mechanic who diagnosed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 120,000. The vin was unavailable.

Filed Incident EngineNHTSA 10863607
Engine & cooling

TRANSMISSION FAILURE.

Filed Incident EngineNHTSA 10855181
Engine & coolingFuel system

Check engine light came on went to a auto repair shop and was given oem code p0442 (evaporative emission system). The scent of gas was present. I changed the fuel cap and issue still remains. Gas fuel tank vapor vent check valve is defective and must be replaced.

Filed Incident Engine · Fuel / propulsion systemNHTSA 10852382
Engine & cooling

Turned car on to drive it would not start after sever rainfalls until finally when I did the last time after a jump, battery new. It started to make this awful noise like a clanking sound like a chain sound. I took it to a mechanic and he did not know what the problem was, called a mobile mechanic and he said the same thing said it could be a valve or piston problem. From what I hear sounds like a chain. Before this happening the rear window regulators for the rear passenger windows right and left sides broke. Had left side fixed right side not fixed, glass still held with a board inside door.

Filed Incident EngineNHTSA 10850487
Electrical systemBody, doors & structureEngine & coolingFire

I was driving my ford on the highway and the next thing I know my feet were really hot and black smoke started coming up. Then the black smoke started coming from the engine and I nearly crashed trying to get to the edge of the highway before the fire took over the whole front of the car. Luckily the fire department was right there for another accident. It was incredibly disturbing experience. Luckily my 3 small children were not in the car.

Filed Incident Electrical system · Structure · EngineNHTSA 10837161
Body, doors & structureEngine & coolingFire

Car stalled on busy street, then was restarted and lost power. Then fire in engine compartment. Cause is unknown. Car was well maintained. Total loss was not covered by insurance

Filed Incident Structure · EngineNHTSA 10816411
Engine & coolingFuel system

My truck began to shake when I stop at stop signs and lights. The service engine soon light came on and would not go out. I got a code reading, there were many fuel ejection issues. I got a diagnostic test today, and was told it could be the fuel pump. When I put gas in, the gas pump gets stuck inside sometimes. Does not come out smoothly. What is going on? *Tr

Filed Incident Engine · Fuel / propulsion systemNHTSA 10705713
Transmission & drivetrainEngine & cooling

In 2009 on the way to our family vacation our transmission failed. We had it towed and the transmission replaced with a ford rebuilt transmission with a warranty purchase. In 2012 this rebuilt transmission failed and we had it taken to a ford dealer and the transmission replaced with another transmission. This current transmission is exhibiting the same symptoms as the last two did prior to failure. *Tr

Filed Incident Power train · EngineNHTSA 10702092
Transmission & drivetrainEngine & cooling

Started my vehicle it made a clunking noise then died. The timing chain broke and broke all the valves off the motor. *Js

Filed Incident Power train · EngineNHTSA 10681880
Engine & cooling

Tl*the contact owns a 2002 ford explorer. The contact stated while driving approximately 70 mph, the temperature gauge displayed signs that the vehicle was overheating. The contact shut the vehicle off, and restarted it but the failure persisted. The vehicle was taken to an independent mechanic for diagnostic testing. The technician diagnosed that there was a crack on the intake manifold. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure was 191,000.

Filed Incident EngineNHTSA 10678581
Engine & cooling

My 2002 ford explorer, since 2013 have blew out sparks plugs three times. The threats of the head are damage . *Tr

Filed Incident EngineNHTSA 10676143
Transmission & drivetrainEngine & cooling

Bought an explorer we thought was a private owner on craiglist in chicago, and found out he was a dealer from indiana. He signed the title as first auto inc. 2620 165Th in hammond in 46323. The name of seller is [[redacted]] . The dmv file a complaint on our behalf and stated what he did was illegal. We did not know he was a dealer til when we tried to transfer our plates the next day. We took the truck in for service and my mechanic stated that carfax has the miles almost 80,000 more than what is on the...

Read the full complaint

odometer. The odometer listed 110,000 and carfax was far past that amount. The dealer rolled back the miles of explorer. Information redacted pursuant to the freedom of information act (foia), 5 u.S.C. 552(B)(6). *Tr

Filed Incident Power train · EngineNHTSA 10668513
Transmission & drivetrainEngine & cooling

Overdrive light came on. Check transmission light came on. The truck suddenly started screeching loudly, nearly caused an accident while going to the airport on an expressway. *Tr

Filed Incident Power train · EngineNHTSA 10664913
Engine & cooling

Tl* the contact owns a 2002 ford explorer sport. The contact stated that while driving 40 mph, the engine light illuminated as the vehicle started to overheat and stalled. The failure recurred numerous times. The vehicle was towed to the dealer for diagnostic testing. The technician diagnosed that the water pump and heating core needed to be replaced. The manufacturer was notified of the failure. The approximate failure mileage was 183,000. Updated 1/16/15*cn updated 9/7/2017*cn

Filed Incident EngineNHTSA 10660508
Transmission & drivetrainEngine & cooling

Timing chain problems; back chain 'plastic' tensor broke and affected critically entire engine. Many people with the same problem. Transmission solenoid problems; shift rough from 1st to 2nd. Put new solenoid block, problem still there. Ford does not know what the problem is. Many people with the same problem. *Tr

Filed Incident Power train · EngineNHTSA 10597782

Ford Explorer engine complaints by year

Explorer engine problems, every year

Had a engine problem with your 2002 Explorer? Tell other owners.

Your experience goes live straight away and helps every owner and buyer who checks this vehicle. Anonymous, free, no account.

Overall, how would you rate it? *

0/4000 · Please leave out names, phone numbers and your full VIN.

By posting you confirm it's your own, honest experience and agree to the rules. Safety defect? Also report it to NHTSA - that's how recalls start.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

Owners helping owners

Know before you drive.

Every experience you share - good or bad - shows on that vehicle's page and helps the next owner and buyer. Two minutes, anonymous.

Share your experience