Ford Motor Company (Ford) is recalling certain 2026 Explorer, Bronco, Bronco Sport, Mustang, and Ranger vehicles. The engine piston domes may have been manufactured incorrectly, which can result in piston dome failure and lead to a loss of drive power.
Engine & cooling
Ford Explorer Engine problems by year
2,235 complaints filed with NHTSA about the Ford Explorer's engine & cooling. Stalling, loss of power, oil consumption, overheating, head gaskets, timing chains and engine failure.
Engine complaints by model year
Engine recalls
Ford Motor Company (Ford) is recalling certain 2026 Explorer vehicles equipped with a 2.3L engine. The engine connecting rod bearings may seize, which can result in engine failure.
Ford Motor Company (Ford) is recalling certain 2025-2026 Explorer, Ranger, and Bronco vehicles. The engine may fail, which can result in a loss of drive power.
Ford Motor Company (Ford) is recalling certain 2026 Explorer and Mustang vehicles. The engine piston circlips may have been incorrectly installed during manufacturing, which can result in piston failure and engine damage, leading to a loss of drive power.
Ford Motor Company (Ford) is recalling certain 2025 Ranger, Lincoln Nautilus, Mustang, Maverick, Explorer, Escape, Lincoln Corsair, Bronco Sport, and Bronco vehicles. The exhaust gas recirculation (EGR) valve may fail, resulting in an unexpected loss of drive...
Ford Motor Company (Ford) is recalling certain 2026 Explorer, Mustang, Lincoln Corsair, and 2025 Maverick vehicles. The cylinder head may have been improperly manufactured, which can cause the ball plugs to fail, resulting in an oil leak.
Ford Motor Company (Ford) is recalling certain 2025 Transit, F-150, and Explorer vehicles. The connecting rod and rod bearing components may have manufacturing defects that can lead to engine damage and engine failure.
Ford Motor Company (Ford) is recalling certain 2021-2022 Bronco, F-150, Edge, Explorer, Lincoln Nautilus, and Lincoln Aviator vehicles equipped with either a 2.7L or 3.0L Nano EcoBoost engine. The engine intake valves may break while driving, which can...
Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer vehicles equipped with the Police Interceptor Utility Package. In the event of an engine failure, engine oil and fuel vapor may be released into the engine compartment and accumulate near...
Ford Motor Company (Ford) is recalling certain 2023 Explorer vehicles equipped with 2.3L GTDI engines. The turbocharger oil supply line may be damaged, which can result in an oil leak inside the engine compartment.
Ford Motor Company (Ford) is recalling certain 2020-2021 Explorer and Lincoln Aviator vehicles. The right hand motor mount fasteners may have been incorrectly tightened, and may loosen over time.
Ford Motor Company (Ford) is recalling certain model year 2016 Ford Taurus, 2016-2017 Ford Flex, Lincoln MKT, 2017 Ford Explorer and Ford Explorer Police Interceptor Utility vehicles equipped with 3.5L GTDI engines. Improperly brazed turbocharger oil supply...
Ford Motor Company (Ford) is recalling certain model year 2015-2016 Lincoln MKC vehicles manufactured November 25, 2013, to January 25, 2016, and 2016 Ford Explorer vehicles manufactured October 20, 2014, to January 28, 2016. The affected vehicles are...
Latest Explorer engine complaints
Exhaust and Carbon Monoxide in the cab of the vehicle when going up hill or accelerating
I was driving on a highway route on October 24, 2026 with my toddler and mother in the car. I stopped at a red light. While stopped my car lost complete power and could not be restarted (no buttons worked, lock/unlock, start button/ hazard lights etc). The police had to be contacted as even my hazard lights would not activate. The police officer and the tow truck driver attempted to start my car and failed, the car could also not be put in neutral to be towed. The car was then towed the closest ford dealer which...
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kept my car for one full week. I was told the problem could not be duplicated and the car was returned to me with no repairs. Prior to this occurring there had been no warning lights on the dash board or otherwise. I find this unacceptable as this incident could have ended catastrophically and can happen again at any time.
When I was driving on the highway, the car braked really hard like brake checked. It seemed like it was part of the safety system because a light was flashing on the dash like I was gonna hit something but no car was there. Now my car keeps jolting and breaking fast even when I accelerate it will brake for half a second when I am driving. in my car keeps overheating. The mechanics tell me it's related to something pinching off oil lines and the transmission possibly and that the recalls are possibly related to this...
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issues. it's not safe and it's messing up my transmission and my car keeps stopping and starting in the middle of traffic. I have a family I LOVE my vehicle but it's not safe and I can't afford to fix it.
Engineering design flaw. Water pump connected to the timing chain, knowing that it would cost thousands of dollars to fix.
Vehicle Safety Hazard Report: Toxic Cabin Fumes & Engine Hazard Following Improper Franchise Repair My 2014 Ford Explorer (VIN: [[redacted]]) was serviced at Sawgrass Ford in Sunrise, FL for an initial internal water pump replacement. Immediately following this repair, the vehicle began emitting heavy white exhaust smoke and filling the passenger cabin with toxic chemical fumes. I returned immediately to Sawgrass Ford to address this severe safety hazard. The service advisor conducted a "courtesy check," explicitly...
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falsely assured me that the vehicle was safe, and released it back to me. Due to the continuous heavy white smoke and toxic interior cabin fumes, the vehicle represents an immediate public road hazard and toxic inhalation danger. I have permanently parked the vehicle to avoid further hazardous exposure and imminent secondary internal engine destruction. The dealership completely failed to diagnose the internal coolant breach after servicing that exact internal system. A formal dealer compliance investigation has been filed with the Florida Bureau of Dealer Services. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
My transmission had been getting increasingly jerky (was never a smooth ride since it was new). At 55k miles, I was driving down the road and my car started to jerk roughly and would not shift gears. It would go and jerk, hard, like I hit something. We made it home but the next day it was even worse. I noted it was jerking around 25 mph and randomly at other speeds. I drove it to Ford, where we were under the impression there was an upcoming transmission recall, but we also thought our extended warranty was still...
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in effect. Instead, they realized the transmission recall is for something different and we were lied to about our warranty, so it had been backdated and covered the 2 years prior to purchase, not the life of the loan as we had been told, and what we went in to do. The employees, mechanics, and forums, if you type (2020 Explorer transmission) quickly painted the picture that this is a VERY common issue and a KNOWN issue at that. Rough jerking. Rebuild transmission. Aside from knowing about this EXACT problem, and it being repeated everywhere, and acknowledged from FORD employees that they see it several times a day, I found that there was a huge buyback in 2020 for this reason. There was also a bulletin released talking about the issue in 2020. [[redacted]] The fact we are now in 2026 and these vehicles are still doing this and there is no recall is both outrageous and concerning. Had we been on the highway or a busy street, it could have been a much worse outcome. Ford says they gave us a discount. $3,500. Our receipt says 0.00 across all fields, but handwritten $3,500, which is the going rate for a rebuilt transmission. I saw there is a class action lawsuit, but we are a few months out of range to sign up. It's unreal how many people and employees are aware of this, and Ford does nothing but continue to push these cars to the public. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
The water pump failed at 117,000 miles. The water pump is internal in the engine causing a extremely high repair bill and weeks of time without the vehicle. If we had not caught it soon enough we could have been looking at replacing the motor. Unfortunately for us this is a repair we have to make in a vehicle we are still making payments on and need for work.
This is a second complaint for the same vehicle. Complaint number 11770400, filed today, understated the failure history, and I am filing this one so the complete record is in the database. Vehicle: 2017 Ford Explorer Platinum, 3.5L EcoBoost V6, VIN [[redacted]]. The first turbocharger failure occurred in 2023, at under 110,000 miles, and was repaired at a cost of approximately $2,900. A turbocharger was replaced again in August 2025 at a cost of $2,895. The catalytic converter was replaced in March 2026 at a...
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cost of $1,700. The internal water pump, which sits inside the engine and is driven by the timing chain, was replaced in April 2026 at a cost of $2,350. On [[redacted]], at about 138,000 miles, the turbochargers failed again, with loss of power and thick white smoke from burning oil, and the vehicle is now undrivable with both turbochargers in question. Major repairs total roughly $9,800 since 2023, with $6,945 of that in the last thirteen months alone. This is a repeating failure of the same components, and it matches the turbocharger oil supply tube defect described in recall 16V925000 for this same engine. Ford limited that recall to 1,352 vehicles, and my VIN falls outside it. Other owners of 2016 and 2017 Explorers report the identical failure outside the recall window, repeat failures after replacement, and turbo failures damaging their catalytic converters. I ask the agency to consider this complete history, and the pattern of identical complaints, in deciding whether to open an investigation, expand the recall, and compensate the affected customers. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Both turbochargers on my 2017 Ford Explorer Platinum with the 3.5L EcoBoost V6 have failed. The first turbocharger failed and was replaced in 2025. On August 10, 2026, at about 138,000 miles, the second turbocharger failed: the vehicle lost power and poured thick white smoke from the exhaust as engine oil burned off, making it undrivable. Sudden power loss and heavy smoke while driving are serious safety hazards. This failure is consistent with the turbocharger oil supply tube defect in NHTSA recall 16V925000 for...
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this same 3.5L EcoBoost engine, but my VIN falls outside that recall's range. I ask NHTSA to investigate turbocharger failures on 2016-2017 Ford Explorer Sport and Platinum models with the 3.5L EcoBoost and consider expanding the recall, and I ask Ford to provide reimbursement or support for these repeated failures.
The contact owns a 2020 Ford Explorer. The contact stated that while driving, the vehicle was shaking excessively, with severe vibrations throughout the cabin of the vehicle. The failure was coming from the engine compartment. The contact stated that while approaching a stop sign or a red light and depressing the brake pedal, the RPM was rising and the vehicle failed to stop as intended, causing the vehicle to crash into a pole in a parking lot, causing a dent to the front grille and scratches in the paint. The manufacturer was notified of the failure. The vehicle was taken to an authorized dealer, but the technicians were unable to duplicate the failure. The failure mileage was 102,000.
At approximately 17,000 miles the Explorer started misfiring, would not shift out of gear and check engine light would flash. Dealer replaced #1 spark plug. 1 week later the car misfiring occurred again, where #4 spark plug was replaced. 18,300 miles later, #1 and #3 spark plugs were replaced due to cracked spark plugs which caused misfire. All instances happened under engine load while merging onto freeway which caused a hazard due to lack of acceleration and reduced speed while getting onto freeway.
On approximately 09/02, I took my 2016 Ford Explorer to an authorized Ford dealership for recall-related PCM service. After the recall service was completed, I experienced additional problems with the vehicle and returned on 09/4 and I also called the same dealership that same day because I believed something was wrong following the repair. The dealership replaced the battery but did not perform additional diagnostics unless I paid out of pocket. I was unable to immediately afford those diagnostic charges, so I...
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later sought additional diagnosis. The vehicle continued to experience drivability/electrical problems, including misfire symptoms and eventually a no-start condition. After further testing, another authorized Ford dealership diagnosed the PCM as faulty. I contacted Ford Motor Company because I am concerned that the recall service, programming, or work performed during the recall may have contributed to the PCM failure. Ford closed my case because the recall was marked completed and stated that my vehicle is outside its warranty period. I returned the vehicle two days after servicing dealership as the recall repair to report problems. I am requesting that this be reviewed as a possible recall-repair-related safety issue. The PCM failure and associated engine/electrical problems could affect drivability and the vehicle's ability to operate safely. The vehicle and related repair records are available for inspection.
Sudden catastrophic engine failure due to coolant mixing. This resulted in a safety issue due to time and location of the event. From online consumer reports this event happens just after 100,000 miles to the 2017 Ford Explorer SUV's and is a KNOWN event that Ford has NOT disclosed. Regular maintenance can NOT prevent this event and stopping the use of the vehicle only helps if it is immediate and the problem known. That Ford hasn't disclosed this possibility of failure nor suggested preventative measures is a safety concern.
My vehhicle has been tested by ford service center and found to be affected by the factory defect that allows coolant to leak causing a catastrophic engine failure where the only remedy is a new engine block. My vehicle has 69919 miles. The problem was recognized when the vehicle bagan to misfire causing the check engine light to come on resulting in expensive diagnostics. Ford has put my safety as well as the safety of my passengers in jeopardy by knowing but not disclosing this factory defect that can become catastrophic at any given time. Service advisories were sent out to employees but no notification to customers.
Engine hesitated, kept hesitating/slowing down until 2017 Ford Explorer just stopped. Towed SUV to Koons Ford Service Center. Charged $200 for diagnostic assessment. Informed that oil/coolant mix due to water pump failure. Diagnose: replace Engine Long Block and Hardware and thermostat. Costing $11,195.04 for job. Never mentioned what happened to cause this. At another dealership, mechanic told us of the NHTSA Recall 25V685000 regarding this malfunction. Note: Koons Ford has had a "history" with this SUV, only working on recalls when we push the issue. Also, requiring a $200 diagnostic charge each time the vehicle is seen. This location is where we bought the vehicle.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data