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Body, doors & structure

Ford Explorer Body problems by year

4,031 complaints filed with NHTSA about the Ford Explorer's body, doors & structure. Doors, hoods and latches, frame rust, sunroofs, leaks, trim and structural failures.

Body complaints by model year

YearBody complaintsCrashesInjuriesRecalls
20258001
20241000
20220001
202053170
2019152023
2018289403
2017671784
2016597464
2015414441
2014279021
20130003
20120002
2011110202
20101000
20092010
20044593270
20034035132
20025928712
20010001
20000001
19990001
19980001
19960002
19950002
19940002
19930004
19920003
19910003

Body recalls

Latest Explorer body complaints

2017 Ford ExplorerBody, doors & structure1 injury

Dear Ford Customer Relations, I am requesting a formal review of several deteriorating components on my 2017 Ford Explorer Limited, which currently has approximately 95,600 miles. I originally leased this vehicle new for three years and subsequently purchased it. I have maintained continuous possession of the vehicle since new. I am experiencing three significant issues: -Interior driver's door handle: The chrome-like coating has peeled, creating razor-sharp edges that have cut my hand on four separate...

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occasions. I have been forced to place a Band-Aid over the handle to prevent further injuries. I have photographs documenting the healing cuts although did not think about it until they were healing. -Door weatherstripping: Rubber seals around multiple doors have cracked, peeled, and become partially detached. This started years ago. Car is only stored in a garage, not outside. -Exterior driver's door trim: The lower exterior door molding has become detached in places and visibly flaps when the door is closed. I am concerned about further separation or possible detachment while driving. I am particularly concerned that the interior door handle has caused repeated physical injuries during normal vehicle use & current band aid covering it to prevent further injury. Given my continuous ownership history, the relatively moderate mileage, and the nature of these problems, I am requesting that Ford investigate these concerns and authorize replacement or repair of the affected components at no cost as a goodwill accommodation. I would appreciate a written response, a Ford case number, and information regarding any applicable recalls, technical service bulletins, or customer satisfaction programs. Thank you for your attention to these concerns.

Filed Incident StructureNHTSA 11777490
2015 Ford ExplorerBody, doors & structureDriver assistance

The contact owns a 2015 Ford Explorer. The contact received notifications of NHTSA Campaign Numbers: 24V031000 (Structure) and 25V695000 (Back Over Prevention); however, the parts to do the recall repairs were not yet available. The contact stated that occasionally, while in reverse, the rear-view camera failed to display a clear image. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was approximately 150,000.

Filed Incident Structure · Back over preventionNHTSA 11776992
2016 Ford ExplorerElectrical systemBody, doors & structure

The B pillar, that has a recall for it for almost 2yrs while waiting for the part to be available, fell off while driving on the freeway. The piece was barely holding on when we pulled over on the freeway. With that piece falling off it has tripped the electrical with the rear lift door now not working and forever now have the warning light on the dash that shows the door not closed and to lock the vehicle is difficult and the lights won't shut off for over 20min which is now affecting the vehicle battery. Ford has...

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been called and still will not fix the issue which has progressed to affecting other parts of the vehicle unless we pay out of pocket with quotes over $2,000!! There is a recall and it's close to 2yrs waiting for the "part" but now the part has actually fallen off it's causing more electrical and costly issues. Ford needs to pay for these repairs now with no more excuses. I need help please.

Filed Incident Electrical system · StructureNHTSA 11776742
2016 Ford ExplorerBody, doors & structure

On approximately June 13, 2025, while driving my 2016 Ford Explorer Sport on the highway, the driver's-side exterior B-pillar trim appliqué came loose. There were no warning lights, messages, or other symptoms before the failure. The trim did not completely detach because it remained connected by the exterior keypad wiring. The failure created a risk to other motorists because the trim could have completely detached at highway speed and entered the roadway. I stopped at a gas station and temporarily secured the...

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loose component with black duct tape to prevent it from completely detaching. Just a few days after the incident, I received Ford's recall notice involving this same B-pillar trim condition, Safety Recall 25S53/NHTSA Recall 25V347. The rear liftgate also stopped operating immediately following the incident. I presented the vehicle to an authorized Ford dealership for service. Ford repaired the liftgate issue, but the dealership was unable to complete the permanent recall repair for the failed B-pillar component. As of November 7, 2026, nearly 17 months after the recalled component actually failed while I was driving, Ford still has not completed the permanent recall repair. Ford's recall information continues to show Recall 25S53 as incomplete and states that Ford has a remedy but parts are not available. The failed recalled component remains temporarily secured to the vehicle with black duct tape because Ford has been unable to provide the permanent recall remedy. I have contacted and escalated the matter with Ford seeking a permanent resolution. The vehicle and failed component remain available for inspection upon request.

Filed Incident StructureNHTSA 11776500
2017 Ford ExplorerBody, doors & structure

Received recall notice 6/2025 regarding the A pillar covers and scheduled for repair. Ford representative came out and placed black adhesive tape on the A pillars and windows but did not replace the covers. It is now 11/2026 and no word on when pillar covers will be replaced.

Filed Incident StructureNHTSA 11775705
2017 Ford ExplorerBody, doors & structure

The contact owns a 2017 Ford Explorer. The contact stated that while entering the vehicle, the contact became aware that the driver's side B-pillar door trim was detaching. The contact associated the failure with NHTSA Campaign Number: 25V347000 (Structure); however, the VIN was not included in the recall. The dealer was contacted and stated that the cost of the repair was not covered because the VIN was not included in the recall. The failure mileage was approximately 90,000.

Filed Incident StructureNHTSA 11775407
2019 Ford ExplorerBody, doors & structure

The contact owns a 2019 Ford Explorer. The contact stated that while driving at 55 MPH, the passenger-side A-pillar trim detached and flew onto another vehicle. The dealer was contacted and made aware of the failure. The contact was informed that the repair was not covered under NHTSA Campaign Number: 24V031000 (Structure). The contact received notification of the recall, and the vehicle was taken to the dealer. The dealer inspected the vehicle, and the contact was informed that the repair was not needed. The manufacturer was contacted and made aware of the failure. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 60,000.

Filed Incident StructureNHTSA 11774447
2016 Ford ExplorerBody, doors & structure

The contact owns a 2016 Ford Explorer. The contact stated that while driving 60 MPH, the front windshield trim detached and flapped across the front windshield. In addition, the contact received notification of NHTSA Campaign Number: 25V347000 (Structure); however, the part to do the recall repair was not yet available. The manufacturer was contacted and made aware of the failure. The failure mileage was approximately 120,000.

Filed Incident StructureNHTSA 11773644
2020 Ford ExplorerAirbagsBody, doors & structureVisibility & wipers

This is the platinum model, with the leather Dash. The dash is separating in two pieces, and the leather is curling up. This is all the way across the dash from the driver side, to the passenger side. It is in my line of vision, to where it is not safe to see the road. I believe this is from the sun.

Filed Incident Air bags · Structure · Visibility / wiperNHTSA 11773607
2015 Ford ExplorerBody, doors & structure

The contact's son owns a 2015 Ford Explorer. The contact stated that the A-pillar trim had become loose and unsecured. The cause of the failure was not yet determined, and the vehicle was not repaired. The contact was informed that the VIN was not included in NHTSA Campaign Number: 24V031000 (STRUCTURE).

Filed Incident StructureNHTSA 11772469
2017 Ford ExplorerBody, doors & structure

The contact owns a 2017 Ford Explorer. The contact received notifications of NHTSA Campaign Numbers: 24V031000 (Structure) and 25V347000 (Structure) however, the parts to complete the recall repairs were not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue.

Filed Incident StructureNHTSA 11771679
2017 Ford ExplorerElectrical systemBody, doors & structure

B-Pillar trim on drivers side detached/broke in half and flew off in traffic. Since then, electrical panel on the driver door messed with the locks. locks no longer work, back tailgate ajar warning is on (even though the tailgate is closed) unable to open to open the tailgate (stuck in lock)

Filed Incident Electrical system · Structure · Unknown or otherNHTSA 11771073
2016 Ford ExplorerBody, doors & structure

manufacturer has failed or is unable to remedy this safety recall for your vehicle in a timely manner. They have only repaired 1 side of the trim. Dealer states driver side is on back order

Filed Incident StructureNHTSA 11769388

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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