Ford Explorer Suspension problems by year

Subject: Safety Recall 26S48 / NHTSA Campaign 26V402 - Supplemental Progressive Damage & Dealer Non-Compliance Report - 2020 Ford Explorer (VIN: [[redacted]]) Body: To the NHTSA Office of Defects Investigation, I am writing to file a supplemental safety complaint and non-compliance report regarding Ford Safety Recall 26S48 / NHTSA Campaign 26V402 (Transmission Parking Pawl Unexpected Engagement) and the subsequent progressive failure of connected drivetrain components on my 2020 Ford Explorer XLT 4WD (VIN:...

The contact owns a 2019 Ford Explorer. The contact stated that while driving, the vehicle started vibrating and felt like the rear end was driving over a bump in the roadway. The failure was a recurring failure. The contact stated that the failure started after the vehicle was repaired under NHTSA Campaign Number: 26V101000 (Suspension). The dealer was contacted but was unable to duplicate the failure. The dealer confirmed issues with the driveshaft, tires, and the engine, but denied covering the cost of the repair. The manufacturer was contacted by phone and made aware of the failure but provided no additional assistance. The failure mileage was approximately 95,000.

My car was brought into Pocaro Ford in [[redacted]] for recall 26S08 Suspension Toe Link Replacement on [redacted]. Following this, my vehicle developed severe rear sway and abnormal rear tire wear. The rear tires wore bald very quickly, creating a safety concern. I returned to the dealership, but the issue was not properly resolved. The dealership could not provide verifiable alignment records for my vehicle and later tried to blame bushings. An independent shop did not find bad bushings. A second Ford dealer...

Have token it to several different dealerships and they say it's up to specs but they won't touch it without me paying for the work you can see that it's not installed correctly idk what to do to get this fixed before it does break and something happens

The contact owns a 2017 Ford Explorer. The contact stated that while the vehicle was parked, the passenger-side rear tire was low on air pressure. Upon inspecting the vehicle, the contact observed wires exposed on the inner tread of the tire. Additionally, the contact inspected the driver-side rear tire and observed exposed wires sticking out from the inner sidewall. The contact stated that NHTSA Campaign Number: 21V537000 (Suspension) was completed in October 2025. The contact associated the tire failure with the recall. The dealer was notified of the failure by phone. The manufacturer was notified of the failure. The failure mileage was approximately 165,400.

Failure of replaced toelinks to be properly torque or design flaw. The toelinks continue to slide out of alignment and kick bottomf of both tires out. Causes instability in car, issues with differential and unnecessary wear of rear tires.

2 incomplete recalls

See attached document for complaint.

The rear toe arms came unhinged or disconnected from their placement and sank down to continuously rub a groove in the inner rim. The suspension was affected, the steering was effecting especially when turning, it made the brakes stick, and made loud crunching and rolling noises. It is quite frankly dangerous. It was through no fault of mine that this happened, just weak design. I took it to a shop and they charged me all my money, but nothing was fixed.

The contact owns a 2018 Ford Explorer. The contact stated that while driving 55 MPH, the vehicle veered off the road toward the passenger's side. The contact turned the steering wheel; however, the vehicle became uncontrollable, crossed into the opposite lane, and drove into a ditch. The vehicle was driven on a back road to the residence and was then towed to a dealer. The vehicle was diagnosed with a rear toe link failure associated with NHTSA Campaign Number: 26V101000 (Suspension). The VIN was included in the recall. The vehicle was being repaired. The manufacturer was notified of the failure but denied reimbursement for towing expenses.

The contact owns a 2018 Ford Explorer. The contact stated that upon taking the vehicle to the dealer for service, the contact was made aware of NHTSA Campaign Number: 26V101000 (Suspension). The contact agreed to have the recall repair performed. The contact stated that approximately one month later, the contact discovered that the tread on the rear tires was shredding along the inner sidewalls. The vehicle was taken back to the dealer, and the tire failure was confirmed; however, the dealer stated that the work...

Both the rear toe links were replaced under NHTSA # 26V101 on March 26th, 2026. On August 8th, 2026, the vehicle experience significant handling issues at highway speeds. Was found the toe links shifted post recall. Significant cambered tire wear located on both rear tires. The axel shaft seal developed a leak from the suspension system strain caused from toe links failing. My families safety was at risk due to the tires and suspension failing causing significant handling issues at highway speeds. The vehicle was...

New Tow Link replacement from recall 20S62 damage my new Tires. New redesign Toe links are unable to hold alignment and are damaging tires prematurely. I have called the dealer that performed the Service (Citrus Motors in Ontario California) and spoke with Service Manager Cesar. I told him the problem I was having to find a solution, he could not help me. He suggested I pay $280 for a diagnostic and if alignment was the problem that will go towards it. I told him I can not afford to be paying for alignment when the...

On March 25, 2026, an authorized Ford dealership in Florida performed a safety recall involving the rear suspension toe links. The recall addressed a condition that Ford states can result in loss of steering control and increased crash risk. After the recall was completed, I drove approximately 1,200 miles home believing the safety defect had been corrected. After returning home, I began experiencing rear-end instability. The vehicle would sway when driving over even small bumps. I took the vehicle to another...

I keep feeling a clunk or thump towards the back of the car at random times, towards the back axle. Sometimes it's when i stop and drive forward, other times it happens while I am just driving normally, usually at slow speeds around 5-45mph. I have an extended warranty and the ford dealer has said they can;t replicate it and want to give my car back until it gets worse, and then try fix it. I am highly concerned about this process....