Ford Explorer Fuel System problems by year

Exhaust and Carbon Monoxide in the cab of the vehicle when going up hill or accelerating

The contact owns a 2025 Ford Explorer. The contact stated that while driving 25 MPH, there was a strong fuel odor inside and outside the vehicle. The contact stated that the fuel odor entered the cabin through the vents. The contact's three minor children were also occupying the vehicle during the failure. The failure was persistent. The contact stated that the fuel odor caused the contact and the three minor children to become nauseous. The stated that the strong fuel odor was coming from the dipstick in the oil...

When I was driving on the highway, the car braked really hard like brake checked. It seemed like it was part of the safety system because a light was flashing on the dash like I was gonna hit something but no car was there. Now my car keeps jolting and breaking fast even when I accelerate it will brake for half a second when I am driving. in my car keeps overheating. The mechanics tell me it's related to something pinching off oil lines and the transmission possibly and that the recalls are possibly related to this...

Vehicle Safety Hazard Report: Toxic Cabin Fumes & Engine Hazard Following Improper Franchise Repair My 2014 Ford Explorer (VIN: [[redacted]]) was serviced at Sawgrass Ford in Sunrise, FL for an initial internal water pump replacement. Immediately following this repair, the vehicle began emitting heavy white exhaust smoke and filling the passenger cabin with toxic chemical fumes. I returned immediately to Sawgrass Ford to address this severe safety hazard. The service advisor conducted a "courtesy check," explicitly...

Truck turns off

Fuel pump and module failure. Driving on the highway at 70 miles an hour and the fuel pump failed. Causing me to have zero acceleration. Thus losing speed rapidly in the center lane. No warning lights were present before or after. One previous symptom of a crank no start. Dealership was able to replicate the crank no start situation. Resulting in the problem being a fuel pump failure and module needing replaced, at 83,000 miles on the vehicle. Though I know normal wear and tear can and does happen, there was no warning. And losing engine power at high speeds on a highway is unsafe.

First the fuel pump control module went out and now for the 3rd time the electrical to the fuel pump control module has faulted

I am reporting a severe safety hazard regarding an immediate, drastic increase in fuel consumption and erratic fuel range calculations following a manufacturer recall repair. My 2025 Ford Explorer ST-Line was operating perfectly until a Ford Mobile Service technician performed safety recall 26S21 (IPMA Reset). According to official Ford manufacturer specifications, this SUV has an expected driving range of up to 501 miles on a full 17.9-gallon tank of fuel. However, immediately following this software update, the...

My 2017 Ford Explorer XLT with approximately 236,000 miles has an ongoing EVAP/fuel vapor system problem that causes the vehicle to hesitate, stumble, and attempt to stall. The problem occurs most frequently after refueling and also when the fuel level is low. The check-engine light comes on repeatedly, and despite numerous repair attempts, the issue has not been corrected. Repairs and parts replaced have included the purge valve, EVAP-related sensor(s), charcoal canister(s), and associated tubing. Significant...

Cruise in vehicle was set to 58 mph. Vehicle shut off going around a curve and would not restart. At 40mph emergency brake set as car wasn't running and it was coasting to a stop. I sat on the road barely off the shoulder as car would not restart and would not come out of park to be able to push the rest of the way off the road. Had it towed to a ford dealer where they replaced the fuel pump control module and they had concerns of it possibly not fixing the problem. I made it 10 miles after pickup and it...

There is a strong fuel order coming from passenger side after every fuel fill, affects everyone in the car while moving, especially affecting my grandchildren and my family. Backup camera rarely comes on while backing up, gives a black screen which can cause accidents especially in reverse. Rear driver side makes loud squeaky sound while driving over speed bumps slowly or bumpy roads. I purchased this vehicle used June 2025. It has an active molding recall that hasn't been fixed and I have contacted a Ford dealership last year.

Vehicle experienced white exhaust smoke due to oil entering the exhaust system, caused by turbocharger failure. This led to contamination and failure of all O2 sensors, requiring full replacement, along with replacement of both turbochargers. The radiator also failed and had to be replaced. This appears to be a cascading mechanical failure affecting multiple major systems, including the engine, fuel/propulsion system, and electrical components, rather than normal wear and tear. The failure rendered the vehicle...

I own a Ford Explorer 2018 bought as second hand in July 2020. For the last three years, the investment in it has been exponential. Finally working with a proper car mechanic, I understood that all the fixes I have made, have been known for a while. I have received several recalls and searching for more, I found one that **I did not receiveD*** and I'm having an issue with it. It can be seen in the attached document. Research shows that "the 2018 Ford Explorer has significant, well-documented complaints, primarily...

The contact owns a 2019 Ford Explorer. The vehicle was taken to the local dealer to be repaired under NHTSA Campaign Number: 26V101000 (Suspension). While retrieving the vehicle, the vehicle failed to start. The contact heard the mechanic revving the engine of the vehicle. The dealer determined that the fuel pump and fuel pump module needed to be replaced, and that the failure was not related to the recall repair. The vehicle was not repaired. The manufacturer was contacted and determined that the failure was not related to the recall. The failure mileage was approximately 50,000.

1 Waterpump failed and leaked water into my oil and blew my engine. There was no warning. My car had no power and I could not drive. I was on the side of the road. The waterpump is not a recall but there are alot of people with the same issue on the same model . The engine was replaced at my expense. 2. Pillar/trim recall is not fixed and water is getting into the inside of my car and shorting out my plugs and wires and stahling my car when it rains. No warning signs or lights for either problem. The car has been inspected for the recal . I was just told ford has not provided a repair solution for the problem. This recal is from 1/19/2024