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2020-2025 · 6 model years

Mack MD Problems by year

Owners have filed 3 complaints about the Mack MD across 6 model years, and it has 8 recalls. The 2024 has the most complaints once its age is allowed for (1). The most reported problem area is the brakes, followed by the transmission & drivetrain.

Most complaints for its age20241 complaint · 5 recallsSee the 2024
Complaints
3
Recalls
8
Crashes
0
Fires
0
Injuries
0
Deaths
0

MD complaints by model year

Highlighted: the year with the most complaints for its age. Older vehicles have had more time to collect complaints - the Safety Index grade allows for that.

YearComplaintsRecallsCrashesFiresTop problemGrade
20251200BrakesD
20241500BrakesF
20231200Engine & coolingC
20220300-C
20210200-B
20200200-A

Most common MD problems

Mack MD recalls 8

Latest MD complaints

2024 Mack MDBrakes

On October 7, 2026, our commercial truck underwent a vehicle inspection that identified serious concerns involving the air brake system, including air leakage, air pressure loss, and an issue with the air system breather. These defects raise significant safety concerns because improper air pressure in a commercial truck's braking system could compromise braking performance, potentially resulting in loss of braking capability, a serious collision, severe injuries, or fatalities. We have attempted to resolve these...

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issues through Western Truck Center, at West Sacramento an authorized Mack Trucks dealership. Unfortunately, despite our efforts, the problems have not been satisfactorily addressed, and we have been unable to obtain a clear resolution. We are extremely concerned about the potential risk this presents to our drivers and other motorists. A commercial truck operating with a defective air brake system could pose a serious danger on public highways. We are requesting that NHTSA investigate this potential safety defect and determine whether corrective action is necessary to prevent a potentially catastrophic accident.

Filed Incident Service brakesNHTSA 11770197
2023 Mack MDTransmission & drivetrainEngine & coolingFuel system

COMPONENTS THAT FAILED: Multiple systems failed in a connected chain. (1) The DPF aftertreatment differential pressure sensor - a CONFIRMED manufacturing defect per Cummins recall T7186/T7187 (Jan 2026). (2) The Allison automatic transmission - catastrophic internal failure: torque converter destroyed, flexplate warped and cracked, metal fragments throughout. (3) The transmission control unit wiring (circuits 143/123) reversed at the factory. The DEF sensor in the same aftertreatment system also failed back in Dec...

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2023, 14 months before the DPF symptoms - proving a system-wide defect. All failed components and repair invoices are available for inspection upon request. SAFETY RISK: After the dealer declared repairs complete, the truck was driven under 10 miles when the engine entered SEVERE DERATE (limp) mode WITHOUT WARNING, with four alerts firing at once including aftertreatment and transmission failures. Sudden, drastic power loss on a heavy commercial truck in live traffic is extremely dangerous - it can leave the vehicle unable to maintain highway speed, risking a collision with surrounding vehicles. The dealer released the truck in this hazardous state with no warning. CONFIRMED BY MULTIPLE SHOPS: Yes. The problem was reproduced and confirmed repeatedly - by the authorized dealer, by an independent transmission shop, and at final repair. The fault returned within 30 minutes on one visit and within 10 miles on another. INSPECTED BY: The authorized dealer and an independent service center inspected the vehicle and failed components. Documentation is available. WARNING SIGNS: Yes. Warning lamps appeared from the very first visit in Feb 2025 - transmission code P071A and high soot codes 1981/1922. They persisted for NINE MONTHS without proper repair, until the transmission catastrophically failed in Nov 2025. The vehicle was out of service over 45 days.

Filed Incident Power train · Engine · Fuel / propulsion systemNHTSA 11744905
2025 Mack MDTransmission & drivetrainBrakes

[[redacted]] - the truck lost brakes for the first time. The truck was returned 3/15/24 3/20/24 - The truck went back in the shop to get parts installed that were ordered. The truck was picked up 4/15/24. 4/16/24 - The truck went back in to the dealer for break noise and issues. The truck was picked up on 4/19/24. 4/22/24 - The truck went back to the dealer for break failure and issues. The truck was picked up 5/4/24 7/5/24 - The truck went back in the shop for break issues. The truck was picked up on 7/15/24...

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8/20/24 - the truck lost breaks - @ 11:14am, we called Dave/Mangino's @ 11:21am Let him know that we are done with the truck - it's not safe and that the dealer needs to figure out what to do next. 8/22/24 - Dropped truck off at Mangino's for the "Buy Back" per Dave Grossbeck. Also turned in the licenses plates. Waiting to hear from Dave for exact amount of check. 8/23/24 - Dave Grossbeck - told us he still does not have any answers from GM It's going to take some time. 8/26/24 - we went to Mangino's and met with Dave Grossbeck & Mike Coffey to call GM Customer Service together. Asked to speak with a supervisor. Was told they would have a call back within 24-48 hours. Have not heard back to date (8/30/24). Dave Grossbeck called GM Upper Management and was told they were having a meeting on Wednesday (8/28/24) regarding the truck. 8/26/24 - we contacted Gus (GM Engineer) regarding the truck - Guys replied that he was coming out on Wednesday (8/28/24) to evaluate the truck. 8/28/24 - Gus came to Mangino's - we heard nothing from anyone. 8/29/24 - we stopped in at Mangino's Dave Grossbeck had no new answers. 8/30/24 - Dave Grossbeck returned a call from us. Dave requested our GM claim #. 9/9/24 we received a payment for the truck in full minus interest and deal fees for the buy back. A week later the truck was on the dealers lot for sale. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Incident Power train · Service brakesNHTSA 11625816

Questions about the Mack MD

Which Mack MD years have the most problems?

By the number of complaints owners filed with NHTSA: 2023 (1), 2024 (1), 2025 (1). Allowing for how long each has been on the road, the 2024 stands out most. Complaint counts also rise with sales, so compare years of the same model rather than different models.

Which Mack MD years have the fewest complaints?

Among model years that have been on the road for at least three years, 2020, 2021 have the best Safety Index - the fewest complaints, crashes and recalls for their age compared with other MD years. Always check the exact vehicle's recalls by VIN before you buy.

What are the most common Mack MD problems?

Across every model year, owners report problems with the brakes (2), transmission & drivetrain (2), engine & cooling (1) most often.

How many recalls does the Mack MD have?

NHTSA lists 8 recalls across all Mack MD model years. Each year's page lists the recalls for that year; check your own vehicle by VIN at nhtsa.gov/recalls to see whether the repair has been done.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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