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Vehicle safety record

2002 Mci G4500 Problems, complaints & recalls

No owner complaints about the 2002 Mci G4500 have been filed with NHTSA. It is covered by 8 recalls, the latest in September 2009 for the door.

NHTSA data checked

CAbout as many problems as a typical G4500 year, for its age

Complaints
0
Recalls
8
Crashes
0
Fires
0
Injuries
0
Deaths
0

2002 Mci G4500 recalls 8

Recall repairs are free. Your dealer fixes them whether or not you bought the car there - check your VIN at nhtsa.gov/recalls to see if yours is done. What to do

Structure: door

09V345000352 vehicles affected

The problem
Mci is recalling model year 2001-2004 g4500 motor coaches equipped with wheelchair lifts. If the upper wheelchair door opens due to a malfunction of the door's latches, there is a telltale light in the instrument panel that illuminates to alert the driver that the upper wheelchair door is not fully latched and closed, however the driver could fail to notice that this light is illuminated.
The risk
This could result in the wheelchair door sliding open without further warning and expose passengers to the risk of falling from the coach while the vehicle is in motion.
The fix
Dealers will install an audible alarm in the driver's area to provide an additional alert in the event the door is not fully closed and latched, and will reinforce the upper latch to improve its durability. The recall began on september 4, 2009. Owners may contact mci customer service line at 1-800-241-2947.

Suspension: non-powered axle assembly

08V121000542 vehicles affected

The problem
Mci is recalling 542 my 2000-2004 g4100 and g4500 motor coaches. Certain reworked tag axle arm assemblies had been identified with new cracks forming. Some of the tag axle arm assemblies that had previously been repaired during recalls 03v-411 or 06v458 may have been repaired with unidentified micro fractures and/or insufficient weld penetration.
The risk
If the tag axle swing arm cracks and remains undetected, the cracks can spread and potentially result in a partial or total separation of the tag axle assembly from the coach, increasing the risk of a crash.
The fix
Dealers will re-inspect and if cracks are identified or incorrect welds in the previously repaired areas, both right and left tag arm assemblies will be replaced. If no problems are identified, dealers will reinstall the existing tag axle arm assemblies with new hardware free of charge. Please note that this campaign supersedes mci's previous recalls (please see 03v411 and 06v458). The recall began on march 18, 2008. Owner may contact motor coach at 1-800-241-2947.

Steering: gear box (other than rack and pinion)

07V096000518 vehicles affected

The problem
On certain motor coaches, a weld joining a gusset support from the front bogie leg to the steering box mounting plate can crack.
The risk
This can allow additional movement of the mounting plate in dry steer applications and at the extreme outward steering positions increasing the risk of a crash.
The fix
Dealers will install an additional gusset to these assemblies and reweld as required. The recall began on march 23, 2007. Owners may contact motor coach at 1-800-241-2947.

Suspension: non-powered axle assembly

06V458000518 vehicles affected

The problem
On certain g4500 motor coaches, the tag axle swing arm can break away.
The risk
If the tag axle swing arm cracks and remains undetected, the cracks can spread and potentially result in a partial or total separation of the tag axle assembly from the coach, increasing the risk of a crash.
The fix
Please note that this campaign has been superseded by 08v121.

Engine and engine cooling: diesel

06V1400004,765 vehicles affected

The problem
On certain motor coaches equipped with detroit diesel series 60 engines, the turbocharger compressors can fail.
The risk
A FIRE CAN RESULT SHOULD THE TURBOCHARGER FAIL.
The fix
Detroit diesel is conducting this recall (please see 06e019000) and will remedy these motor coaches. The engines will be repaired free of charge. Owners may contact detroit diesel at 313-592-3708 or motor coach at 866-624-2622.

Suspension: front

04V329000518 vehicles affected

The problem
On certain motor coaches, the front lower radius rod mounting bracket components may not have been welded sufficiently.
The risk
These welds may crack, allowing movement and potential separation of the radius rod mounting bracket, which could result in a crash.
The fix
Owners have been provided with repair instructions. The recall began on july 1, 2004. Owners should contact mci at 1-800-241-2947.

Suspension

03V411000428 vehicles affected

The problem
On certain motor coaches equipped with tag axle swing arm assemblies, insufficient weld metal and/or weld penetration on the tag axle swing arm where it meets the pivot spindle tube could lead to stress and fatigue cracks.
The risk
This could result in complete separation of the tag axle from the coach, increasing the risk of a crash.
The fix
Mci will inspect and repair or replace the assemblies. The recall began on october 20, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact mci at 1-800-321-2947.

Electrical system: wiring

02V284000319 vehicles affected

The problem
On certain motor coaches, the electrical cable attached to the b+ stud, which is located on the engine cradle and found in the curbside engine compartment, may have been positioned so as to allow the cable to rub against the ground stud.
The risk
A SHORT CIRCUIT COULD OCCUR AND RESULT IN A FIRE.
The fix
Owners will be provided remedy instructions. The recall began on october 25, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact mci at 1-800-241-2947.

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No complaints about the 2002 Mci G4500 yet

No owner has filed a complaint about this vehicle with NHTSA. If yours has a problem, share it here and report it to NHTSA.

Mci G4500: every year compared

YearComplaintsRecallsCrashesFiresTop problemGrade
20040600-B
20030800-C
20020800-C
20010800-C
20000200-A
All G4500 years

2002 Mci G4500 vs rivals

VehicleComplaintsRecallsCrashesGrade
2002 Mci G4500080C
2002 Mci D4500170CCompare

More sales usually means more complaints, so compare similar vehicles of the same year. The grade compares each vehicle with its own model's other years.

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Questions about the 2002 Mci G4500

Does the 2002 Mci G4500 have any recalls?

Yes - NHTSA lists 8 recalls for the 2002 Mci G4500: door (September 2009); non-powered axle assembly (March 2008); gear box (other than rack and pinion) (March 2007); non-powered axle assembly (November 2006) and more. Recall repairs are free at any authorized dealer. Enter your VIN at nhtsa.gov/recalls to see whether yours has been fixed.

How many complaints has the 2002 Mci G4500 had?

None have been filed with NHTSA so far.

Is the 2002 Mci G4500 a reliable vehicle?

Its Safety Index is 50 out of 100 (grade C: about as many problems as a typical Mci G4500 year, for its age). The index weighs complaints, crashes, fires, injuries, deaths and recalls against how long the vehicle has been on the road, compared with the same model's other years. It is not a measure of every repair - read the complaints and owner experiences, and have any used vehicle inspected before you buy.

What should I do if my 2002 Mci G4500 has a problem?

If it is a safety problem, stop driving it if it is unsafe and contact your dealer. Report it to NHTSA at nhtsa.gov/report-a-safety-problem - enough reports start investigations and recalls - and share your experience here so other owners know what to look for.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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