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Body, doors & structure

2005 Mini Cooper Body problems

Owners have filed 17 complaints about the 2005 Mini Cooper's body, doors & structure with NHTSA - 2% of all its complaints, most recently on September 8, 2021. They describe 0 crashes, 1 fire and 0 injuries. Doors, hoods and latches, frame rust, sunroofs, leaks, trim and structural failures.

Complaints
17
Recalls
0
Crashes
0
Fires
1
Injuries
0
Deaths
0

Body complaints

Electrical systemBody, doors & structureEngine & coolingFire

Driving at approximately 10-15 miles an hour entering a parking lot when I noticed flames coming out of the hood scoop of my 2005 Mini Cooper S. After brief inspection from my mechanic, it is believed to have been caused by the wiring harness for ABS or possibly the power steering unit since the fire originated from the rear/right hand side of the engine and those two components. I have a claim opened with USAA but during simple research, I have found tens, if not close to a hundred issues with similar...

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characteristics. I know I am not the first R53 Mini Cooper (2002-2006 run) with this problem and this should be considered a hazard and public safety issue. I have included the link to many of the cases captured by the North American Motoring Association (a primarily North American Mini car association) which details 24 pages of these issues. https://www.northamericanmotoring.com/forums/stock-problems-issues/73527-spontaneous-engine-bay-fires.html?ispreloading=1

Filed Incident Electrical system · Structure · EngineNHTSA 11432141
Body, doors & structure

I have had a new problem every week with this car. I took it to the car wash just to find out that the convertible top leaks on both sides, at the 1st bend. The water was dripping at a fast pace. I had the top checked out for any problems prior to purchasing at which I was told nothing appeared to be needed. The weather stripping and top had no cracks are sign of wear. Just another headache within a month of purchase.

Filed Incident Structure · Unknown or otherNHTSA 10726724
SteeringBody, doors & structure

While turning into a shopping plaza parking lot the steering wheel locked up and I was not able to control or complete the turn. Thank god I was driving at a slow speed and pedistrians were not near by. I experienced the same thing when I was leaving to return home and two more times after that. Something needs to be done ,innocent lives are at risk. *Tr

Filed Incident Steering · StructureNHTSA 10500827
Transmission & drivetrainBody, doors & structure

Traveling at approximately 40mph. Finger was cut 2mm deep by defective peeling/flaking chrome accent on manual transmission shift knob. As a result, finger was bleeding and experienced a shock from the affected nerve throughout the body while vehicle was in motion. Attention to the road was lost for a moment causing me to nearly get into an accident. *Tr

Filed Incident Power train · StructureNHTSA 10490175
Body, doors & structure

Right inside door release failed so that passenger could not open door from inside. Passenger would be trapped inside vehicle in an emergency. Mini dealer repaired by replacing rotary latch lock at cost of $447. *Tr

Filed Incident StructureNHTSA 10469952
Body, doors & structure

Hinge on rear hatch began bending until door would not close at all. Finally, the hinge fractured and the whole door nearly fell off of the vehicle, leaving the vehicle in an unsafe and undrivable condition because the hatch was now hanging over the rear bumper by only one hinge. These events occurred over the course of two days and with very little warning. *Tr

Filed Incident StructureNHTSA 10464258
Body, doors & structure

Tl* the contact owns a 2005 mini cooper. The contact stated that the passenger and driver side door would not open manually or with a key fob from inside the vehicle. She was only able to open the door by opening the window and using the door handle from the outside. The vehicle was taken to the dealer who was unable to diagnose the failure. The manufacturer was made aware of the failure and offered no assistance. The vehicle was not repaired. The failure and current mileage was 34,816.

Filed Incident Latches / locks / linkagesNHTSA 10461474
Body, doors & structure

Tl* the contact owns a 2005 mini cooper. The contact stated that the hinge on the rear hatch fractured and the entire rear hatch was detaching from the vehicle. The rear hatch would not close due to the broken hinge. The vehicle was taken to an independent mechanic and the mechanic advised the contact to take the vehicle to an authorized dealer. The contact did not take the vehicle to a dealer. The failure mileage was 54,000.

Filed Incident StructureNHTSA 10451647
Body, doors & structure

Driver's side door would not open. Door would only open manually with a key from the outside of vehicle. I had to enter and exit the vehicle from the passenger side door. *Tt

Filed Incident Latches / locks / linkagesNHTSA 10414777
Body, doors & structure

Trunk door opened while driving around 50mph. Items in trunk flew out. Another driver pulled up alongside me to notify me of the situation. *Tt

Filed Incident Latches / locks / linkages · Unknown or otherNHTSA 10414776
SteeringBody, doors & structure

Power steering stopped working. Power steering replacement, trunk repair and driver's side door repair. Updated 07/26/11 *bf *tr

Filed Incident Steering · Latches / locks / linkagesNHTSA 10389694
Body, doors & structure

Tl* the contact owns a 2005 mini cooper. The contact stated that the interior driver side door handle would become inoperable due to the boden cable guide becoming dislodged from its retention clip. The dealer was contacted who informed him that there was a design update but the dealer could not say when the design update had taken place. The manufacturer was contacted but provided no assistance. The dealer was contacted again and stated that all problems and questions should be directed back to the manufacturer. No assistance was offered by the manufacturer or the dealer. The vehicle was not repaired. The failure mileage was 85,000.

Filed Incident Latches / locks / linkagesNHTSA 10373899
Body, doors & structure

2005 Mini cooper s with 42k miles. Driver side door fails to open from the inside. I can only exit the car by using the outside door handle which requires opening the window. If an emergency occurs which requires rapid exit from the car and there was a failure of the electrical system I would not be able to exit vehicle. 42K miles is fairly low and the car has not been abused. Mini cooper claims this is 'normal' wear. It is not 'normal' wear and is indeed a manufacturers defect which apparently happens to many mini coopers. *Tr

Filed Incident Structure · Latches / locks / linkagesNHTSA 10341074
Body, doors & structure

Tl*the contact owns a 2005 mini cooper convertible. Whenever she pressed the button to open the sunroof or convertible, the drivers side opened but the passenger side did not. The dealer stated that it was a lapse in the cable and she'd the entire unit needed to be replaced at the owners expense. The manufacturer stated that they could not offer her any assistance. The contact stated that the failure is a defect that should also be a recall. The current and failure mileage was 55,000.

Filed Incident StructureNHTSA 10281950
Body, doors & structure

Both door handles are inoperative from the inside. Dealer per phone call diagnosed "common problem" as the ballard cable disconnecting from the latch. After removing the door panel it was found to be intact. Problem is yet to be diagnosed. It is my assumption that there is a problem with the security system since the doors do not unlock when the ignition is turned off and the doors do not appear to try and lock when the vehicle reaches the set speed of 15 mph. This is a defect of grave concern since the occupants of the vehicle cannot immediately exit the vehicle in the event of a crash or fire and would be totally unable to exit in the event of an electrical failure. *Tr

Filed Incident Structure · Latches / locks / linkagesNHTSA 10248921
SuspensionBody, doors & structure

Strut towers deformed. This is a result of standard equipment run flat tires hitting pot holes. The fix is a reinforcing plate attached to the top of the strut tower. Either the run flats should not have been available or the strut towers should have been of sufficient strength. *Tr

Filed Incident Suspension · StructureNHTSA 10243247
SuspensionBody, doors & structure

(1) I recently traded my 2003 mini cooper in for a 2005 mini cooper s at a private dealership. (2) Upon inspecting the 2005 cooper s, I noticed that the strut towers were deformed, but since this was not a mini dealership, nothing could be done by them. I bought the car thinking this could be fixed under warranty. After calling the closest mini dealership which is 200+ miles away, I was informed that this was considered abuse to the car and it would not be covered under warranty. The previous owner must have hit...

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a pothole. The problem I have with this situation is there is a serious design flaw in the mini cooper's shock towers. This is the first time I have seen this happen to a car. I have owned many cars in my lifetime, and never have seen this happen. I am not the only owner to experience this and it is a pretty common occurrence in mini coopers. I'm concerned because this situation causes the car to wander on the road. After doing research, I'm getting feedback from other owners. Some say their dealership is fixing the deformation, others, like myself are denied. I'm a little frightened at what could happen to the car over time from this. Will the sheet metal get even weaker as time goes on? I believe bmw should address this issue. (3) I have not fixed this problem on my car yet, but the fix is to either pay money to have the shock towers cut out and have new ones welded in, or pound down the old ones until they are flat, then buy reinforcement plates from a vendor to keep the already stressed metal from bending again. *Jb

Filed Incident Suspension · StructureNHTSA 10173562

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked . Complaints are owners' own reports and are not verified. How we use the data

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