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Body, doors & structure

Mini Cooper Body problems by year

72 complaints filed with NHTSA about the Mini Cooper's body, doors & structure. Doors, hoods and latches, frame rust, sunroofs, leaks, trim and structural failures.

Body complaints by model year

YearBody complaintsCrashesInjuriesRecalls
20200001
20181130
20172000
20151001
20140001
20103000
20094000
20086120
20079000
20062130
200517000
20045000
200311000
200210120
20011000

Body recalls

Structure

19V634000683 vehicles affected

BMW of North America, LLC (BMW) is recalling certain 2020 MINI Hardtop 2-Door Cooper, Cooper S, and JCW vehicles. The rear side trim panels may have been assembled without a crash pad. As such, these vehicles fail to comply with the requirements of Federal...

Latest Cooper body complaints

2017 Mini CooperBody, doors & structure

The driver door latching mechanism failed this past week. For days, I was unable to latch the door closed -- all attempts to close the door would result in the door simply bouncing off the body of the car. I spent hours unsuccessfully trying to get the latching mechanism to work again, e.g. by repeatedly attempting to close the door, holding the door closed and trying to lock all doors. To drive the car home from work and to the dealership for repairs, I was forced to hold the door closed with my left hand while...

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driving and by tying the door closed with my seat belt (on the highway, no less). I eventually took the car to my local dealership and left it for diagnosis and repairs. I took a video of the door's fault, and left the car locked and with the driver's door tied closed with my seat belt. To my amazement, the dealership called a few days later and told me that they were unable to duplicate the fault; as far as I know, no repairs were therefore made. I shared the video of the door's fault with the dealership; they hypothesized that the latching mechanism may have intermittently failed because of the weather. I now feel anxious about driving the car. This is a major safety issue. There are reasons to suspect that this reflects a manufacturing defect: 1) door latches should never fail, irrespective of the age of the car, and force drivers / passengers to e.g. use their seat belts to hold their doors closed; 2) my car is low mileage (~36,000 miles); 3) my car was not involved in any preceding accident or incident that could have caused the latching mechanism to fail; and 4) this is the second time this has happened with this car -- the same issue occurred with the front passenger door ~2 years ago. I'd be happy to share the video that I took of me trying to close the door (already shared with the dealer). At this point, I'd like the NHTSA to investigate; initiate a recall, if necessary; and I'd like Mini to replace the remaining latches on my car.

Filed Incident StructureNHTSA 11483517
2005 Mini CooperElectrical systemBody, doors & structureEngine & coolingFire

Driving at approximately 10-15 miles an hour entering a parking lot when I noticed flames coming out of the hood scoop of my 2005 Mini Cooper S. After brief inspection from my mechanic, it is believed to have been caused by the wiring harness for ABS or possibly the power steering unit since the fire originated from the rear/right hand side of the engine and those two components. I have a claim opened with USAA but during simple research, I have found tens, if not close to a hundred issues with similar...

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characteristics. I know I am not the first R53 Mini Cooper (2002-2006 run) with this problem and this should be considered a hazard and public safety issue. I have included the link to many of the cases captured by the North American Motoring Association (a primarily North American Mini car association) which details 24 pages of these issues. https://www.northamericanmotoring.com/forums/stock-problems-issues/73527-spontaneous-engine-bay-fires.html?ispreloading=1

Filed Incident Electrical system · Structure · EngineNHTSA 11432141
2017 Mini CooperBody, doors & structure

Per dealer, the front passenger door latch cable went bad (documentation available if needed) on a 2017 Mini Cooper S (4-door). Background: there was an episode a few weeks back when I was unable to latch the front passenger door. It just wouldn't latch when you tried to close it - the door would just swing / bounce off the body of the car (so to speak) on closure attempts. I fiddled with locking / unlocking the door, was finally able to have it latch again. Around 7/12, people washing my car accidentally opened...

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that door. Unfortunately, despite again trying to fiddle around to get the door to latch for quite some time, I wasn't able to latch that door again. This obviously created a huge safety issue -- e.g. to even get the car to a dealership for repairs, people in my situation would often have to physically hold the door closed from the inside while driving. I figured out a way to hold it closed with the front passenger seatbelt; that thankfully held the door closed while I drove (including on the highway) the car to the dealership. The dealer eventually diagnosed the front passenger door latch cable as having gone bad (please see attached service report). First, the latching mechanism for car doors should never fail - customers should never e.g. have to hold their doors closed while driving or have to rig up their seatbelts to do the same. Second, it's also very unexpected that this issue happened in my car -- my car has always been well-maintained (it's regularly serviced), my car is just four years old, it's very low mileage (26k); and hardly anyone uses my front passenger door.

Filed Incident StructureNHTSA 11425998
2007 Mini CooperElectrical systemBody, doors & structureEngine & coolingFire

Vehicle was stationary in my driveway, was not started and was unattended, had not been started in over a week and keys were not in the vehicles. The vehicle spontaneously burst into flames which burned the engine bay and front end of the car before the fire dept. Arrived and extinguished the fire with foam. The car had been sitting unstarted for over a week. I am unsure of what caused the fire and because of the extensive damage to the engine bay I could not determine were the fire originated. Perhaps a...

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professional fire examiner could determine that. I am blessed that this did not happen while parked in my garage but was scary. I just want this incident on record so that others which own this particular type of vehicle can be warned about the potential dangers. I have owned this vehicle since new and had a couple of updates done per bmw such as the tailpipes and timing chain in the engine. I was not aware of any additional recalls or updates but apparently there have been some incidences of fires such as mine which I learned about after searching the internet to see if similar issues had been documented. I will attach a few pictures for you to help with your assessment. Thank you for your time and consideration. I hope this information will be some help to others in preventing a similar situation. I thank god no one was injured or property damaged other than my car. The fire department made a report but it did not include investigating the cause just a response to a fire. *Tr

Filed Incident Electrical system · Structure · EngineNHTSA 11323318
2008 Mini CooperElectrical systemBody, doors & structureEngine & coolingFire

My car caught fire while driving. I had been driving for about an hour on the highway. There was no warning. No cel or errors on the dash display. Car was running normally. I noticed some smoke. After pulling to the side of the road flames started coming from under the hood. The car was still running normally. I shut off the motor and got out. Bystanders emptied an extinguisher through the front grille but within minutes the entire vehicle was engulfed. Car was almost completely destroyed. Fire burned through the firewall and consumed the interior.

Filed Incident Electrical system · Structure · EngineNHTSA 11298643
2006 Mini CooperAirbagsBody, doors & structureCrash1 injury

Car accident cause problems , having problems with clutch / flywheel was repaired one time drive slow won't move fast. Not steering , has leakage , damage dents on right side front end paint damages, not right color. Back bumper damage scratches , hatchback lock needs be replaced. Wheels damage lt rt . Abs symptom light on, airbag light on, front rear hood light on problems not closing. In motion street .

Filed Incident Air bags · Structure · Unknown or otherNHTSA 11269812
2018 Mini CooperAirbagsBody, doors & structureCrash3 injuries

My 2018 mini cooper countryman s was involved in a front end collision with another driver who was traveling at approximately 50-60mph. We were traveling approximately 13 mph at time of impact and the front, knee or side air bag(s) did not deploy. I have a video of the accident as a dash cam was in place at the time of the accident.

Filed Incident Air bags · StructureNHTSA 11149854
2002 Mini CooperBody, doors & structure

Tl* the contact owns a 2002 mini cooper. The contact stated that water was entering the vehicle from the sun roof, which caused the computer in the vehicle to get moist and not operate. The vehicle was taken to a dealer where it was diagnosed that the sun roof rubber connector needed to be repaired. The vehicle was repaired; however, the failure recurred. The manufacturer was notified of the failure. The approximate failure mileage was 118,000.

Filed Incident StructureNHTSA 10956781
2004 Mini CooperElectrical systemBody, doors & structureBrakesFire

Driving down honda parkway I heard pop sound. Tpms light started flashing and smoke started coming out from under hood. I pulled off of road into a gas station. At that time I didn't have any power brakes.The car was fully engulfed in flames in about 10 mins. The fire dept put out fire.

Filed Incident Electrical system · Structure · Service brakesNHTSA 10874841
2015 Mini CooperBody, doors & structureEquipment & accessories

Tl* the contact owns a 2015 mini cooper. The contact stated that he noticed that the front passenger and the driver side carpet was extremely wet. The vehicle was taken the dealer where the technician drained the tube leading from the air condition unit, but the failure persisted. The manufacturer was not notified of the failure. The approximate failure mileage was 4,500.

Filed Incident Structure · EquipmentNHTSA 10794369
2005 Mini CooperBody, doors & structure

I have had a new problem every week with this car. I took it to the car wash just to find out that the convertible top leaks on both sides, at the 1st bend. The water was dripping at a fast pace. I had the top checked out for any problems prior to purchasing at which I was told nothing appeared to be needed. The weather stripping and top had no cracks are sign of wear. Just another headache within a month of purchase.

Filed Incident Structure · Unknown or otherNHTSA 10726724
2008 Mini CooperSteeringAirbagsBody, doors & structureCrash2 injuries

8;30 Am three car intersection accident. Traffic light controlled 4 way intersection, auto traveling south bound ran red light and collided with two cars traveling east bound through intersection at approx 35 mph.. 1St car impacted toyota mini van drivers side. Force of accident so severe that it forced mini van into my auto. The mini van impacted my mini primarily into my drivers side door. All three vehicles had to be towed from scene of accident. My mini coopers drivers side door demolished. Force of impact so...

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great the it bent the frame underneath the drivers door 3-4 inches according to the repair facility it was towed to. Vip auto body. The window that was approx 1/3 open shattered the window. I sustained injuries to neck, back,shoulder and right side of head which hit the door panel upon impact. I have done extensive research since this accident and there are several air bags and side door impact bag curtains in the mini cooper and none of them deployed. There is an actual sensor in the middle of each door to activate the air bags, obviously the one in the drivers side door was not working. This car supposedly has a 5 star crash rating according to mini usa and my original window sticker. I contacted mini usa the day after the accident, and they instructed me not to have any repairs done until one of there tech's came out to inspect the mini and do a diagnostic check of the air bag system. I did so. The tech came out 5 days later, and a week after that the results came in and mini usa said everything was working properly as far as the air bags. Liars. Anyone with any common sense can see that the air bags should have deployed with the force of this impact. They just don't want to take any responsibility for this accident. My mini cooper was deemed a total loss. Any investigation into this accident would be very appreciated maybe even saving a life in the future ....Updated 04/23/15 *bf

Filed Incident Steering · Air bags · StructureNHTSA 10705134
2008 Mini CooperBody, doors & structureEngine & cooling

The dealer informed me my oil feed lines to the turbo were leaking and would need to be replaced soon. After doing some research found the couplings that attaches these lines to the turbo are defective. The dealer says there is not a recall and will cost approx: $1200.00. The dealer installed a turbo shield to help with the heat that is causing the line to prematurely fail. With so many affected shouldn't mini be fixing this issue. *Tr

Filed Incident Structure · EngineNHTSA 10644009
2010 Mini CooperBody, doors & structure

Tl* the contact owns a 2010 mini cooper. The contact stated while driving 65 mph, the rear hatch door became ajar without warning. The vehicle was merged to the side of the road. The dealer was made aware of failure. The vehicle was not repaired. The vin was not available. The failure mileage was 51,000.

Filed Incident StructureNHTSA 10628381
2003 Mini CooperElectrical systemVisibility & wipersBody, doors & structureSeats & seat belts

Drain hose from sunroof drain running down a-pillar came dislodged through "normal wear and tear" causing massive flooding to the interior of my car. It was rendered unserviceable and totaled, on june 16, 2014, but uncovered by insurance. This was nothing that I was aware of that was an issue, nor were any recalls ever issued on this issue. I had it in to the dealership in 2012, 2 years ago, for electrical failure, and they thought it was merely the battery, so they replaced it and it seemed to be fine, but they...

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said to keep the battery as a back up "just in case" because it still appeared to be a good battery. Then later in 2013, I took it back to the mini dealer for general service and I said I noticed water in the boot (trunk) and for them to check the hatchback seal to see if there was any leaks, they said no, and no further investigation was done for either event. I believe that both these events were results of the faulty drain hose from the a-pillar being dislodged for so long. Today, the automobile left my possession, to an auction house. I wanted to file this complaint so that you, the nhtsa can perhaps have mini issue a recall to fix this issue and have them change their vehicle's sunroof drainage system so that someone else doesn't have a car totally ruined by flooding due to this defect in engineering and design. After viewing some mini forums, I am not the only person who has had this issue has happened to their mini cooper. I'm very sad, because I happened to really enjoy this car, and it was totally fun to drive. I was advised by a friend who is a motorcycle mechanic and my insurance agent to file this report with your organization, in hopes that something will be done about this. Too many people don't speak up, and I am not one to let something done wrong to me go without a fight! Do all you can to rectify this issue with mini! *Tr

Filed Incident Electrical system · Visibility · Structure · SeatsNHTSA 10622422

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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