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2002-2008 · 7 model years

Sprinter 2500 Problems by year

Owners have filed 11 complaints about the Sprinter 2500 across 7 model years, and it has 8 recalls. The 2005 has the most complaints once its age is allowed for (3). The most reported problem area is the engine & cooling, followed by the transmission & drivetrain.

Most complaints for its age20053 complaints · 5 recallsSee the 2005
Complaints
11
Recalls
8
Crashes
1
Fires
0
Injuries
0
Deaths
0

2500 complaints by model year

Highlighted: the year with the most complaints for its age. Older vehicles have had more time to collect complaints - the Safety Index grade allows for that.

YearComplaintsRecallsCrashesFiresTop problemGrade
20080100-A
20072200AirbagsC
20064500Engine & coolingD
20053510SuspensionD
20041300Transmission & drivetrainC
20031300AirbagsC
20020100-A

Most common 2500 problems

Sprinter 2500 recalls 8

Latest 2500 complaints

2005 Sprinter 2500Wheels & tires

Tl* the contact owns a 2005 sprinter 2500 equipped with michelin ltx m/s tires, size: lt225/75/r16. While driving approximately 65-70 mph, the rear driver side tire blew out. The vehicle was taken to an independent mechanic for inspection. The contact was informed that the failure was caused by tread separation. The tires were replacement tires. The tires were included in nhtsa campaign number: 13t012000 (tires). The manufacturer was notified of the failure. The vin and dot number were unknown. The approximate tire failure mileage was 20,000 and the vehicle failure mileage was 106,000.

Filed Incident TiresNHTSA 10788840
2006 Sprinter 2500Engine & cooling

2006 Dodge sprinter2500 passenger van. Since first months of purchase, activating the rear a/c while in hot weather causes the engine to die without notice. The 5 time return to the dealership while under warranty resulted in sensor changes to no avail as they claimed they couldn't duplicate or bring up a code. Engine failure is chronic, usually occurring during reduced speed such as coming off a highway off ramp and will restart only in park. This is a reported problem by numerous passenger sprinter owners. At...

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35,000 miles, the front a/c reduces air flow after approximately 20 minutes when the air circulation button is forced off on it's own. Limp home mode began as a common occurrence at 40,000 miles. Diesel fuel and filter changes have not resolved the issue. At 45,000 miles, rattling began in the engine compartment at initial drive mode only. At 50,000 miles, extreme power loss revealed a split in the intercooler hose, a flaw in numerous forums in sprinter design including the newer models. Dodge continues to deny the common rear a/c engine failure problem. *Tr

Filed Incident Engine and engine coolingNHTSA 10360748
2007 Sprinter 2500Engine & cooling

Engine power greatly reduced, unable to enter on-ramp of highways to safely merge. Can not accelerate. Derrick dodge in edmonton, alberta, canada told me this is a common issue with the sprinter 3500 model 3 liter engine. It is turbo air booster hose clamp defectively cut into the hose causing it to split. Part number fp 68047331-aa, hose description 07-014-005. *Tr

Filed Incident Engine and engine coolingNHTSA 10234838
2006 Sprinter 2500Transmission & drivetrain

Mitsubishi pick-up raider (v6) transmission defective. When attending to drive this vehicle on reverse gear on a very inclined hill, the vehicle will stop completely. Mitsubishi motor technician from puerto rico said that there is no recall or possible solution to this problem. *Tr

Filed Incident Power trainNHTSA 10206966
2007 Sprinter 2500Airbags

Tl*the contact owns a 2007 sprinter 2500. Before purchasing the vehicle, the contact and the dealer knew of an existing safety recall (manufacturer notification code g20). The dealer led her to believe that the recall repair would be performed before she received the keys to the vehicle. She has since learned that the repair was never made. She has been calling the dealer since receiving the recall notice and was informed that the parts were not available to make the repair. The contact stated that she drives children around and does not know if it is safe to continue. The current mileage was 2,700 and failure mileage was 600.

Filed Incident Air bagsNHTSA 10206224
2006 Sprinter 2500Engine & cooling

2006 Dodge sprinter, 2500 series passenger van shutoff on the interstate in traffic without any warning. Was able to coast out of the traffic flow into the emergency lane and stop. My speed was approximately 55 - 60 miles per hour in this traffic flow. Odometer reading is approx 2, 100 miles. I put the vehicle in park and it started back up then drove directly to the dodge dealership. This is the 2nd shut-off incident and it first occurred on september 5, 2007 on the interstate in traffic. My speed was 45 - 50...

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miles per hour in this traffic flow. Odometer reading was 967 miles. Drove directly to the dodge the dealership ran diagnostics but could not duplicate the shut-off and they test drove my van 73 miles. This is a serious highway and interstate safety hazard for my vanpool passengers and all other vehicles on the interstate that are around me at the time when these no warning engine shut-offs occur. As for this evening at 5:56 p.M., My van is back in the shop at the dodge dealership for diagnosis and repair. I am deeply concerned about the safety and welfare of my vanpool customers and all vehicles that are around me on the interstate when these no warning shut-offs occur. Please help. *Jb

Filed Incident Engine and engine coolingNHTSA 10204113

Questions about the Sprinter 2500

Which Sprinter 2500 years have the most problems?

By the number of complaints owners filed with NHTSA: 2006 (4), 2005 (3), 2007 (2). Allowing for how long each has been on the road, the 2005 stands out most. Complaint counts also rise with sales, so compare years of the same model rather than different models.

Which Sprinter 2500 years have the fewest complaints?

Among model years that have been on the road for at least three years, 2002, 2008 have the best Safety Index - the fewest complaints, crashes and recalls for their age compared with other 2500 years. Always check the exact vehicle's recalls by VIN before you buy.

What are the most common Sprinter 2500 problems?

Across every model year, owners report problems with the engine & cooling (4), transmission & drivetrain (3), airbags (2) most often.

How many recalls does the Sprinter 2500 have?

NHTSA lists 8 recalls across all Sprinter 2500 model years. Each year's page lists the recalls for that year; check your own vehicle by VIN at nhtsa.gov/recalls to see whether the repair has been done.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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