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Fuel system

Tesla Model 3 Fuel System problems by year

70 complaints filed with NHTSA about the Tesla Model 3's fuel system. Fuel pumps, leaks, injectors, fuel smells, gauges and stalling caused by fuel delivery.

Fuel System complaints by model year

YearFuel System complaintsCrashesInjuriesRecalls
20244000
20238220
20229200
202110200
20206310
20198130
201824200
20171000

Latest Model 3 fuel system complaints

2021 Tesla Model 3Electrical systemBrakesFuel system

As we were normally driving, the car lost power immediately with no warning sign. After the power is lost, brake does not function, electrical door button doesn't function, hazard light doesn't function. Car was able to scroll to a complete stop to the side of the road. The steering wheel is locked. Again, BRAKE DID NOT FUNCTION after the power is lost. No button works, no screen turns on, car is not able to turn to neutral. There was no collision prior and no warning prior. Tried to file a police report. But...

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Officer [[redacted]], badge # [redacted], refused due to there was no collision and no accident. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Incident Electrical system · Service brakes · Fuel / propulsion systemNHTSA 11763172
2021 Tesla Model 3Fuel system

BMS_a079 error. Battery is no longer able to charge. High voltage battery will need to be replaced. Basically rendering the vehicle useless unless the battery is replaced.

Filed Incident Fuel / propulsion systemNHTSA 11741063
2018 Tesla Model 3Fuel system

Potential safety defect: high-voltage battery and battery management system (BMS) appear to overestimate available energy and remaining range, creating risk of unexpected 0% state of charge or loss of motive power without warning. Across 20 documented charge/discharge cycles between January and May 2026, the vehicle has consistently delivered approximately 135-150 miles of real-world range against an EPA-rated 310 miles, under routine driving conditions. The vehicle's own energy display shows observed usable...

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energy averaging approximately 49.93 kWh -- approximately 66.6% of the rated 75 kWh pack. Tesla/BMS diagnostics report approximately 79-80% pack retention, implying approximately 58-59 kWh available -- approximately 8-9 kWh more than the vehicle's own consumption display reflects. No BMS fault code, low-power alert, or driver warning has been generated despite this persistent discrepancy. On April 22, 2026, after a drive, the vehicle was parked showing approximately 3% SOC and 7 miles remaining. Approximately five hours later, while parked and not being driven, the vehicle displayed 0% SOC and 0 miles. No fault or warning was triggered. Supporting photographs document the same low-SOC discharge cycle: vehicle at 27%/65 miles on April 20 and at 0%/0 miles on April 22. A driver relying on 3%/7 miles as a margin to reach a charging location could become unexpectedly stranded. If a similar BMS recalculation occurred while driving at low SOC, the result could be sudden unexpected loss of motive power -- a potential roadway safety hazard before the driver receives adequate warning. On May 14, 2026, Tesla Service performed a battery health review (Invoice 3000S0016915237) documenting 79% pack retention, no faults found, no further action. Test name, methodology, and whether the review evaluated BMS calibration accuracy or low-SOC energy availability were not disclosed.

Filed Incident Fuel / propulsion systemNHTSA 11738357
2022 Tesla Model 3Electrical systemFuel systemVisibility & wipers

My 2022 Tesla Model 3 experienced a heat pump compressor failure at approximately 89,457 miles. Tesla Service Center diagnosed an internal failure in the heat pump system. The heat pump system controls cabin heating, windshield defrosting, and thermal management for the vehicle. When the system failed, the vehicle lost heating and proper defrost capability. This can impair windshield visibility during cold or foggy conditions, creating a potential safety hazard while driving. Tesla quoted approximately $3,000 to repair the compressor and declined warranty assistance despite the system being critical to safe vehicle operation.

Filed Incident Electrical system · Fuel / propulsion system · Visibility / wiperNHTSA 11721824
2021 Tesla Model 3Electrical systemFuel system

The vehicle is undriveable due to a high-voltage enable safety lockout triggered by ECU identity/MAC mismatch after a software/update window; local service instructed me to 'safely disregard' active safety alerts contrary to vehicle telemetry, creating a safety risk. Chronology (key timestamps) • Jan 28, 2026 - Low-voltage undervoltage precondition recorded (DIF_a018). • Feb 2nd, 2026 - Low-voltage undervoltage precondition recorded (DIF_a018). • Feb 03, 2026 08:46 - Identity/MAC invalidation alerts (CP_a089 /...

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CP_a077); HV-enable blocked cascade. • Feb 24, 2026 - Service app: estimate approval prompt; supervisor instruction to 'safely disregard' active HV alerts captured via screenshot. • Feb 27, 2026 - Persistent handshake stall (CP_a066, State B1) despite 'successful' software job and new firmware update to patch the 2026.2 tree branch software. Vehicle remains grounded. Safety Concern Vehicle telemetry states HV contactors are blocked to protect the vehicle; service staff advised to disregard active alerts. Inconsistent guidance risks unsafe operation. I grounded the vehicle pending engineering review. Troubleshooting and A/B Tests My home EVSEs successfully charge a different Tesla (Model Y). The subject VIN charges at DC fast charging (Supercharger) and once on a third-party EVSE, but fails on my two home EVSEs thereafter. This localizes the issue to vehicle-side AC charge path/charge-port logic rather than the EVSE. Request OEM to provide CP waveform under load + Toolbox logs. Please log this safety-related defect; aggregate with similar complaints, and, if appropriate, open an investigation into identity/integrity faults causing HV-enable lockouts and conflicting service guidance

Filed Incident Electrical system · Fuel / propulsion systemNHTSA 11721572
2023 Tesla Model 3Fuel system

COMPONENT: Battery and Charging System SUMMARY: 2023 Tesla Model 3 Long Range lost 15% battery capacity (345->300 miles) in 2 months at 9,816 miles. Comparison vehicle shows this is a defect, not normal wear. DESCRIPTION: Vehicle: 2023 Tesla Model 3 Long Range, VIN: [insert VIN], 9,816 miles Defect: Between September 2025 and November 2025, displayed range at 100% charge dropped from 345 miles to 300 miles - a 15% loss in just 2 months. Evidence This Is A Defect: I own a second 2023 Model 3 (base model) with 66,680...

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miles that only dropped from 272->260 miles (4.4% loss). The Long Range with 7x FEWER miles has 3x MORE degradation, indicating a battery pack defect. Service Refusal: Tesla Service ran "range analysis" but refuses to test battery capacity or check for dead cells. Only provided scripted responses about EPA vs real-world driving, which doesn't explain why my high-mileage vehicle has healthier batteries. Safety Concern: Rapid cell degradation may indicate failing cells, thermal management defect, or fire risk. Unpredictable range loss creates stranding risk. Request: Investigate 2023 Model 3 LR battery packs for systemic defects. Require Tesla to perform cell-level diagnostics and replace defective packs. Documentation available upon request.

Filed Incident Unknown or other · Fuel / propulsion systemNHTSA 11717616
2019 Tesla Model 3Transmission & drivetrainElectrical systemFuel system

My vehicle has developed a rapidly worsening battery performance issue. It loses range far faster than expected, shows inconsistent energy usage, and experiences sudden drops in projected mileage even during normal driving. Charging behavior is irregular, and the vehicle's energy regeneration is inconsistent. There was no crash, fire, or damage. Based on the symptoms, this appears to be a potential battery or propulsion system defect. The issue continues to worsen and affects the safe and reliable operation of the vehicle.

Filed Incident Power train · Electrical system · Fuel / propulsion systemNHTSA 11702593
2021 Tesla Model 3Electrical systemFuel system

I have been very cautious on charging my Tesla Model 3 and have followed all of the manufacturer's recommendations. The HV battery recently failed at 105,050 miles. South Korea has noted a battery reliability issue for this year car and model, so I am reporting this to you so if a recall is needed, you can track this. I believe my battery is a Panasonic NCA.

Filed Incident Electrical system · Fuel / propulsion systemNHTSA 11698493
2024 Tesla Model 3Electrical systemFuel system

Tesla suddenly lost power without any warning or a chance to move to safer area. Had to call 911. Incident around 5pm Oct 23rd 2025 at intersection of E Pennsylvania Ave and Wallace Rd, Dowingtown, PA

Filed Incident Electrical system · Fuel / propulsion systemNHTSA 11695350
2022 Tesla Model 3BrakesFuel systemDriver assistanceCrash

I pulled up to a red light in a protected left turn lane. My car is set to use regenerative braking and hold/not roll once stopped. I felt my car roll forward a bit, which shouldn't happen when these settings are on. I quickly checked my rearview mirror, assuming someone had hit me from behind to cause me to roll forward. No one was behind me. I hit my brake and the car suddenly accelerated at full throttle speed, I would guess, into the intersection, despite the light being red for me. I quickly glanced down at my...

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foot to confirm that it was on the brake pedal and it definitely was. I continued to repeatedly push the brake pedal down to no avail. I was steering and tried to navigate my way through 4 lanes of moving traffic because they had a green light. I hit the front end of a car, which didn't slow my car at all. I went on to hit another car's front end, which didn't slow my car at all either. My car then charged out of control to hit the curb on the opposite side of the street facing traffic. Hitting the curb stopped my car finally. I noticed that the airbags on the right side of my car were deployed. Components that failed/malfunctioned: brakes, fuel/propulsion system, speed control, automatic emergency braking, collision warning/avoidance, traffic signal detection Tesla Insurance has deemed the car a total loss. I also reported the malfunction to their Vehicle Support but haven't gotten the report or the data report from the car that I requested yet. I was told that the report would be complete by 8/7/25. The car was placed on a hold for the investigation, so it should be available for inspection. I do have the dashcam videos and photos of my car, if needed. This incident was terrifying because I had zero control of my vehicle due to the sudden unintended acceleration (SUA). I see on the internet that SUA is a problem with Tesla that has been reported repeatedly. It is a miracle that no one was hurt or killed. Tesla needs to address this immediately!

Filed Incident Service brakes · Fuel / propulsion system · Forward collision avoidanceNHTSA 11679584
2018 Tesla Model 3Electrical systemEngine & coolingFuel system

Tesla failed to properly diagnose a high-voltage battery isolation fault in my 2018 Model 3. Despite safety-critical BMS_a027 and BMS_a142 faults indicating multiple isolation failures, they skipped required insulation resistance testing, falsely blamed sand in a connector, and charged me $174.95. After the issue returned, they reversed course, replaced an internal battery contactor, and reduced the $1,173 estimate to $356 - admitting fault without owning it. Days later, a diagnostic showed dangerously low isolation...

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resistance (380kΩ, far below Tesla's 1,000kΩ safety threshold), yet they took no further action. On July 12, the car again went into limp mode. Tesla's repeated failure to follow safety protocols, diagnose accurately, and honor warranty obligations has left me with a vehicle in an unsafe state and no corporate accountability. I've contacted their Resolutions team three times (7/2, 7/7, 7/10) with zero response.

Filed Incident Electrical system · Engine · Fuel / propulsion systemNHTSA 11673763
2017 Tesla Model 3Electrical systemFuel system

En primer lugar decir que el VIN utilizado es completamente aleatorio. Esta notificación está dirigida para todos los fabricantes de vehículos eléctricos y fabricantes de baterías. Actualmente los diferentes medios de comunicación y redes sociales no paran de reportar incendios en las baterías de los vehículos eléctricos, con el peligro que esto representa para personas y bienes colindantes. Estos incendios están producidos en gran medida por la deformación que sufren las baterías a lo largo de su vida útil, con...

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las cargas y descargas de las baterías, estas empiezan a hincharse, deformarse hasta que llega a un punto donde las celdas que componen la batería entran en cortocircuito produciendo los incendios ya mencionados. Existe un sistema ya patentado para controlar la deformación de las celdas que componen una batería, una vez que el sistema detecta el hinchado o deformación en las celdas que componen una batería, este puede detener la carga, carga por regeneración y impedir el siguiente arranque del vehículo poniéndolo en modo seguro. Adjunto presentación del sistema mencionado en el siguiente enlace: [[redacted]] Saludos. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Incident Electrical system · Fuel / propulsion systemNHTSA 11657066
2018 Tesla Model 3Fuel system

Power Conversion System (PCS) failed Doesn't allow car to charge. Car has only 33k Miles on it.

Filed Incident Fuel / propulsion systemNHTSA 11655709
2018 Tesla Model 3Electrical systemFuel systemVisibility & wipers

1. PTC Heater, old part is available for inspection 2. PTC heater failed while driving, experienced loss of power and slow loss of secondary electrical systems (the 12v battery was not able to recharge itself with the PTC heater not functioning). When attempting to restart car after pulling into a parking lot, the entire car died (12V battery was drained so it couldn't start up) and had to get towed to Tesla service center. PTC heater is critical for car to operate as it is closely linked to 12V battery....

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Additionally, without PTC heater car cannot defog windshield, resulting in potentially poor visibility. 3. Dealer replaced the defective part (PTC heater) and had to replace 12V battery as well. Was not covered under warranty and I had to pay the cost out of pocket. 4. Inspected by manufacturer and replaced. 5. Got warning signs about reduced power available, and secondary electrical features were limited.

Filed Incident Electrical system · Fuel / propulsion system · Visibility / wiperNHTSA 11652498

Source: U.S. National Highway Traffic Safety Administration (NHTSA) complaints and recalls, checked daily. Complaints are owners' own reports and are not verified. How we use the data

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